Product Description
Planetary Winch Drive Slew Gear Reducer Gear Housing Unit Wind Turbine Hollow Shaft High Torque 2 Speed Epicyclic Stainless Steel Multi Stage Helical Gearbox
1. The wide and comprehensive range of N series for industrial applications
2. Low-speed shaft design: Cylindrical with key, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
4. Low noise running, high manufacturing quality standard
5. High and reliable performance, load capacity and low-speed shaft bearing
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Application
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Speed Changing, Speed Reduction |
| Layout: | Wrom |
| Hardness: | Hardened Tooth Surface |
| Installation: | Planetary |
| Step: | Planetary |
| Customization: |
Available
| Customized Request |
|---|
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by Dream 2024-05-06
China OEM High Torque Planetary Reducer Gearbox with 50mm Output Shaft planetary gearbox backdrive
Product Description
High Torque Planetary Reducer Gearbox With 50mm Output Shaft
Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.
Product Description
Description:
(1).The output shaft is made of large size,large span double bearing design,output shaft and planetary arm bracket as a whole.The input shaft is placed directly on the planet arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity.
(2).Shell and the inner ring gear used integrated design,quenching and tempering after the processing of the teeth so that it can achieve high torque,high precision,high wear resistance.Moreover surface nickel-plated anti-rust treatment,so that its corrosion resistance greatly enhanced.
(3).The planetary gear transmission employs full needle roller without retainer to increase the contact surface,which greatly upgrades structural rigidity and service life.
(4).The gear is made of Japanese imported material.After the metal cutting process,the vacuum carburizing heat treatment to 58-62HRC. And then by the hobbing,Get the best tooth shape,tooth direction,to ensure that the gear of high precision and good impact toughness.
(5).Input shaft and sun gear integrated structure,in order to improve the operation accuracy of the reducer.
Characteristics:
1.With bevel gear reversing mechanism,right angle steering output is realized.
2.Round flange output.threaded connection,standardized size.
3.The input connection specifications are complete and there are man choices.
4.Straight tooth transmission,single cantilever structure, simple design and high cost performance.
5.Keyway can be opened in the force shaft.
6.Low return backlash,high precision,high performance,high rifidity.
7.Space-saving design:right angle reducer using spiral bevel gear,the motor can be installed to achieve 90 degree bending,saving installation space.
8.Speed ratio range:3-100
9.Size range:60-120mm
10.Precision range:8-16arcmin
| Specifications | PVLN60 | PVLN90 | PVLN120 | |||
| Technal Parameters | ||||||
| Max. Torque | Nm | 1.5times rated torque | ||||
| Emergency Stop Torque | Nm | 2.5times rated torque | ||||
| Max. Radial Load | N | 240 | 450 | 1240 | ||
| Max. Axial Load | N | 220 | 430 | 1000 | ||
| Torsional Rigidity | Nm/arcmin | 1.8 | 4.85 | 11 | ||
| Max.Input Speed | rpm | 8000 | 6000 | 6000 | ||
| Rated Input Speed | rpm | 4000 | 3500 | 3500 | ||
| Noise | dB | ≤58 | ≤60 | ≤65 | ||
| Average Life Time | h | 20000 | ||||
| Efficiency Of Full Load | % | L1≥95% L2≥92% | ||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.46 | 1.73 | 12.78 |
| 4 | Kg*cm2 | 0.46 | 1.73 | 12.78 | ||
| 5 | Kg*cm2 | 0.46 | 1.73 | 12.78 | ||
| 7 | Kg*cm2 | 0.41 | 1.42 | 11.38 | ||
| 10 | Kg*cm2 | 0.41 | 1.42 | 11.38 | ||
| L2 | 12 | Kg*cm2 | 0.44 | 1.49 | 12.18 | |
| 15 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 16 | Kg*cm2 | 0.72 | 1.49 | 12.18 | ||
| 20 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 25 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 28 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 30 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 35 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 40 | Kg*cm2 | 0.44 | 1.49 | 12.18 | ||
| 50 | Kg*cm2 | 0.34 | 1.25 | 11.48 | ||
| 70 | Kg*cm2 | 0.34 | 1.25 | 11.48 | ||
| 100 | Kg*cm2 | 0.34 | 1.25 | 11.48 | ||
| Technical Parameter | Level | Ratio | PVLN60 | PVLN90 | PVLN120 | |
| Rated Torque | L1 | 3 | Nm | 27 | 96 | 161 |
| 4 | Nm | 40 | 122 | 210 | ||
| 5 | Nm | 40 | 122 | 210 | ||
| 7 | Nm | 34 | 95 | 170 | ||
| 10 | Nm | 16 | 56 | 86 | ||
| L2 | 12 | Nm | 27 | 96 | 161 | |
| 15 | Nm | 27 | 96 | 161 | ||
| 16 | Nm | 40 | 122 | 210 | ||
| 20 | Nm | 40 | 122 | 210 | ||
| 25 | Nm | 40 | 122 | 210 | ||
| 28 | Nm | 40 | 122 | 210 | ||
| 30 | Nm | 27 | 96 | 161 | ||
| 35 | Nm | 40 | 122 | 210 | ||
| 40 | Nm | 40 | 122 | 210 | ||
| 50 | Nm | 40 | 122 | 210 | ||
| 70 | Nm | 34 | 95 | 170 | ||
| 100 | Nm | 16 | 56 | 86 | ||
| Degree Of Protection | IP65 | |||||
| Operation Temprature | ºC | – 10ºC to -90ºC | ||||
| Weight | L1 | kg | 1.7 | 4.4 | 12 | |
| L2 | kg | 1.9 | 5 | 14 | ||
Company Profile
Packaging & Shipping
1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT
FAQ
1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc
4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts
5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese
| Application: | Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Textile Machinery |
|---|---|
| Function: | Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Samples: |
US$ 426/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
Planetary gearboxes
Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!
Planetary gears
A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.
Planetary gearboxes with output shaft
For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.
Planetary gearboxes with traction
Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.
Planetary gearboxes with electric motors
If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
Planetary gearboxes with combustion engines
There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.
editor by CX 2023-06-08
China wholesaler Shaft Output High Payload Speed Variator Planetary Speed Reducer Helical Gearbox for Servomotor planetary gearbox dc motor
Product Description
Product Description
Shaft Output high payload speed variator Planetary Speed Reducer helical gearbox for servomotor
HangZhou Fubao Electromechanical Technology Co., Ltd. mechanical speed variator Planetary Speed Reducer helical gearbox is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
mechanical speed variator Planetary Speed Reducer helical gearbox characteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the mechanical speed variator Planetary Speed Reducer helical gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
Compared with other reduction machines, mechanical speed variator Planetary Speed Reducer helical gearbox machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,mechanical speed variator Planetary Speed Reducer helical gearbox is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
Product Parameters
| WVB/WVBL series parameters | Model number | WVB042/WVBL50 | WVB60/WVBL70 | WVB/WVBL90 | WVB/WVBL120 | WVB142/WVBL155 | WVB180/WVBL205 | WVB220/WVBL235 |
| Rated output torque | 13-17Nm | 32-48Nm | 80-125Nm | 165-265Nm | 280-530Nm | 480-960Nm | 900-1360Nm | |
| Reduction ratio | L1: 3, 4, 5, 7, 10 | L2: 12, 15, 20, 25, 30, 35, 40, 50, 70, 100 | ||||||
| Planetary gear backlash | L1: P1≤3 P2≤5 L2: P1≤5 P2≤7 | |||||||
Detailed Photos
Product Details
Other products
Company Profile
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.
Factory Display
FAQ
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Application: | Motor, Machinery, Agricultural Machinery, Woodworking Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by CX 2023-06-07
China supplier Hollow Shaft Harmonic Drive Gearbox Reducer for Robots spurs gear
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, High Speed Planetary GearboxReducer, Industrial Planetary Gearbox Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company, Robot/CNC
Weight (KG): 2.2 KG
Customized support: OEM
Gearing Arrangement: Harmonic
Output Torque: 44.9Nm
Input Speed: 3000rpm
Output Speed: Harmonic Drive
Arc sec: ≤30
Design life: 15000h
Gear ratio: 50
Weight: 2.2kg
Certificate: ISO9001:2015
Application: Robotics;Medical;Aerospace;Defense; high toruqe low rpm small dc 12v moter gear with miniature planetary gearbox&planetary reducer Machine tool
Packaging Details: One set in 1 carton
1. Picture Of ADH-III Series Harmonic Drive
2. Main Features Of ADH Series Harmonic Drive
High Precision Gear
Many teeth in the position of the 2 180-degree symmetry Joggle.Gear tooth pitch error and the cumulative influence of pitch error on rotation accuracy is average. Very high position accuracy and running accuracy can be obtained.
High Ratio
Single harmonic drive gear ratio of up to i=30 to 500. Simple structure, 3 basic components on the shaft can be achieved with high reduction ratios.
High Load Capacity
Harmonic drive, tooth and meshing of the teeth is the contact, together with colleagues more meshing number of teeth, thus the load per unit area is small. Higher load capacity than other forms of transmission.
Small Volume and Light Weight
High Transmission Efficiency and Long Service Life
Stable Transmission and Low Noise
3. Application
4. Model Number Chart
5. Quick Choose
1. About Arcsec Drive
ZHangZhoug Qiyue Mechanical Technology Co.,ltd. is your complete source for gear reducers, couplings, linear mounting kits, High Precision High Transmission Efficienc1400RPM NMRV RV Speed Reducer Worm Gear Box NRV Series Gearbox for Manufacturing Plant and other innovative products used in automation technology.With 1 of the largest product offerings in the motion control industry as well as the engineering expertise and manufacturing capabilities to provide customized solutions, Arcsec Drive can help with your application.Being flexible to meet the needs of customer requests and great service are what set Arcsec Drive apart from the rest.
For expanding our market,we are looking for the distributors all over the world!
2. Why Choose Us
1. Professional factory for harmonic drive with professional engineer team; test team and sale team
2. With GB/T 19001-2016 / ISO9001:2015 certificate factory
3. Strong Assets factory can give future and stable service
4. Good and stable quality let you use satisfying.
5. Long service life and competitive price
6. Fast Reply and Good Sevice
3. How To Order
Browse Products
Send inquiry to sale with drawing order technical detailes.
Check and Recheck
Confirm model; reduction ratio;type and price.
Confirm Order
Arcsec will provide you proformma invoice to you.You sign back to confirm order.
Payment
Arcsec payments method avaliable(TT ; LC at sight).
Shipment
Standard export box packaing and delievery by the carrier you preferred, by sea ,by air.
Cost Saving
After receive Arcsec products use it under best environment.
Types of Miter Gears
The different types of miter gears include Hypoid, Crown, and Spiral. To learn more, read on. In addition, you’ll learn about their differences and similarities. This article will provide an overview of the different types of miter gears. You can also choose the type that fits your needs by using the guide below. After you’ve read it, you’ll know how to use them in your project. You’ll also learn how to pair them up by hand, which is particularly useful if you’re working on a mechanical component.
Bevel gears
Bevel and miter gears are both used to connect two shafts that have different axes. In most cases, these gears are used at right angles. The pitch cone of a bevel gear has the same shape as that of a spur gear, except the tooth profile is slightly tapered and has variable depth. The pinions of a bevel gear are normally straight, but can be curved or skew-shaped. They can also have an offset crown wheel with straight teeth relative to the axis.
In addition to their industrial applications, miter gears are found in agriculture, bottling, printing, and various industrial sectors. They are used in coal mining, oil exploration, and chemical processes. They are an important part of conveyors, elevators, kilns, and more. In fact, miter gears are often used in machine tools, like forklifts and jigsaws.
When considering which gear is right for a certain application, you’ll need to think about the application and the design goals. For example, you’ll want to know the maximum load that the gear can carry. You can use computer simulation programs to determine the exact torque required for a specific application. Miter gears are bevel gears that are geared on a single axis, not two.
To calculate the torque required for a particular application, you’ll need to know the MA of each bevel gear. Fortunately, you can now do so with CZPT. With the help of this software, you can generate 3D models of spiral bevel gears. Once you’ve created your model, you can then machine it. This can make your job much easier! And it’s fun!
In terms of manufacturing, straight bevel gears are the easiest to produce. The earliest method for this type of gear is a planer with an indexing head. Since the development of CNC machining, however, more effective manufacturing methods have been developed. These include CZPT, Revacycle, and Coniflex systems. The CZPT uses the Revacycle system. You can also use a CNC mill to manufacture spiral bevel gears.
Hypoid bevel gears
When it comes to designing hypoid bevel gears for miter and other kinds of gears, there are several important parameters to consider. In order to produce high-quality gearings, the mounting distance between the gear teeth and the pinion must be within a predefined tolerance range. In other words, the mounting distance between the gear teeth and pinion must be 0.05 mm or less.
To make this possible, the hypoid bevel gearset mesh is designed to involve sliding action. The result is a quiet transmission. It also means that higher speeds are possible without increasing noise levels. In comparison, bevel gears tend to be noisy at high speeds. For these reasons, the hypoid gearset is the most efficient way to build miter gears. However, it’s important to keep in mind that hypoid gears are not for every application.
Hypoid bevel gears are analogous to spiral bevels, but they don’t have intersecting axes. Because of this, they can produce larger pinions with smooth engagement. Crown bevel gears, on the other hand, have a 90-degree pitch and parallel teeth. Their geometry and pitch is unique, and they have particular geometrical properties. There are different ways to express pitch. The diametral pitch is the number of teeth, while circumferential measurement is called the circumference.
The face-milling method is another technique used for the manufacture of hypoid and spiral bevel gears. Face-milling allows gears to be ground for high accuracy and surface finish. It also allows for the elimination of heat treatment and facilitates the creation of predesigned ease-off topographies. Face-milling increases mechanical resistance by as much as 20%. It also reduces noise levels.
The ANSI/AGMA/ISO standards for geometric dimensioning differ from the best practices for manufacturing hypoid and bevel gears. The violation of common datum surfaces leads to a number of geometrical dimensioning issues. Moreover, hypoid gears need to be designed to incorporate the base pitches of the mating pinion and the hypoid bevel gear. This is not possible without knowing the base pitch of the gear and the mating pinion.
Crown bevel gears
When choosing crown bevels for a miter gear, you will need to consider a number of factors. Specifically, you will need to know the ratio of the tooth load to the bevel gear pitch radius. This will help you choose a bevel gear that possesses the right amount of excitation and load capacity. Crown bevels are also known as helical gears, which are a combination of two bevel gear types.
These bevel gears differ from spiral bevels because the bevels are not intersected. This gives you the flexibility of using a larger pinion and smoother engagement. Crown bevel gears are also named for their different tooth portions: the toe, or the part of the gear closest to the bore, and the heel, or the outermost diameter. The tooth height is smaller at the toe than it is at the heel, but the height of the gear is the same at both places.
Crown bevel gears are cylindrical, with teeth that are angled at an angle. They have a 1:1 gear ratio and are used for miter gears and spur gears. Crown bevel gears have a tooth profile that is the same as spur gears but is slightly narrower at the tip, giving them superior quietness. Crown bevel gears for miter gears can be made with an offset pinion.
There are many other options available when choosing a Crown bevel gear for miter gears. The material used for the gears can vary from plastics to pre-hardened alloys. If you are concerned with the material’s strength, you can choose a pre-hardened alloy with a 32-35 Rc hardness. This alloy also has the advantage of being more durable than plastic. In addition to being stronger, crown bevel gears are also easier to lubricate.
Crown bevel gears for miter gears are similar to spiral bevels. However, they have a hyperbolic, not conical, pitch surface. The pinion is often offset above or below the center of the gear, which allows for a larger diameter. Crown bevel gears for miter gears are typically larger than hypoid gears. The hypoid gear is commonly used in automobile rear axles. They are useful when the angle of rotation is 90 degrees. And they can be used for 1:1 ratios.
Spiral miter gears
Spiral bevel gears are produced by machining the face surface of the teeth. The process follows the Hertz theory of elastic contact, where the dislocations are equivalent to small significant dimensions of the contact area and the relative radii of curvature. This method assumes that the surfaces are parallel and that the strains are small. Moreover, it can reduce noise. This makes spiral bevel gears an ideal choice for high-speed applications.
The precision machining of CZPT spiral miter gears reduces backlash. They feature adjustable locking nuts that can precisely adjust the spacing between the gear teeth. The result is reduced backlash and maximum drive life. In addition, these gears are flexible enough to accommodate design changes late in the production process, reducing risk for OEMs and increasing efficiency and productivity. The advantages of spiral miter gears are outlined below.
Spiral bevel gears also have many advantages. The most obvious of these advantages is that they have large-diameter shafts. The larger shaft size allows for a larger diameter gear, but this means a larger gear housing. In turn, this reduces ground clearance, interior space, and weight. It also makes the drive axle gear larger, which reduces ground clearance and interior space. Spiral bevel gears are more efficient than spiral bevel gears, but it may be harder to find the right size for your application.
Another benefit of spiral miter gears is their small size. For the same amount of power, a spiral miter gear is smaller than a straight cut miter gear. Moreover, spiral bevel gears are less likely to bend or pit. They also have higher precision properties. They are suitable for secondary operations. Spiral miter gears are more durable than straight cut ones and can operate at higher speeds.
A key feature of spiral miter gears is their ability to resist wear and tear. Because they are constantly being deformed, they tend to crack in a way that increases their wear and tear. The result is a harder gear with a more contoured grain flow. But it is possible to restore the quality of your gear through proper maintenance. If you have a machine, it would be in your best interest to replace worn parts if they aren’t functioning as they should.
China Helical Geared Motors Speed Reducer Gear Motor /Foot-Mounted Shaft Helical Gear Units with ce certificate top quality Good price
Item Description
Helical Geared CZPT s CZPT Reducer Gear CZPT /Foot-Mounted Shaft CZPT cal Gear Models
Product Description
suspended cranes inline CZPT cal gearbox
SGR helical geared motor physique use the higher degree of modularity forged iron, the equipment and the axis use the high top quality alloy metal in purchase to the precision forging, the helical gearbox though the rigid heat treament treatment, guarantees helical gearbox‘s depth and the rigidity. inline CZPT cal gearbox configure motor with flange or foot ,
helical gearbox design use modular compose with other reducers and variator, get a large minimize ratio push and variation. Therefore inline CZPT cal gearbox maker SGR ‘s helical equipment motor applied to a lot of industrial location, this sort of as CZPT lurgical, mines, lifting, transportation, petrochemical, building, textile, pharmaceutical, meals, environmental, gentle electrical, plastic machine, paper, parking tools etc.
You can download inline CZPT cal gearbox catalogue from correct button
Specialized knowledge:
| Model | Shaft Dia. | Heart Peak | Output Flange Dia. | Energy | Ratio | Permitted Torque | Weight |
| Strong (mm) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| R37 | 25k6 | 90h13 | a hundred and twenty/160 | .12~.seventy five | five~136 | a hundred and fifty | 10 |
| R47 | 30k6 | 115h13 | a hundred and sixty/two hundred | .twenty five~2.2 | 5~173 | 300 | 15 |
| R57 | 35k6 | 115h13 | 200/250 | one.18~5.5 | five~173 | 400 | 21 |
| R67 | 35k6 | 130h13 | 200/250 | .37~7.five | five~one hundred seventy | five hundred | 27 |
| R77 | 40k6 | 140h13 | 250/three hundred | .55~11 | five~192 | 750 | 35 |
| R87 | 50k6 | 180h13 | 300/350 | .75~eighteen.5 | five~192 | 1250 | 65 |
| R97 | 60m6 | 225h13 | 350/450 | one.5~thirty | 5~197 | 2400 | 120 |
| R107 | 70m6 | 250h13 | 350/450 | two.2~45 | 5~197 | 3600 | 165 |
| R137 | 90m6 | 315h13 | 450/550 | 4~fifty five | 5~197 | 6600 | 255 |
| R147 | 110m6 | 355h13 | 450/550 | 7.5~ninety | five~195 | 10700 | 370 |
| R167 | 120m6 | 425h13 | 550/660 | eleven~132 | eight~186 | 14800 | 700 |
| R187 | 160m6 | 510h13 | 660/770 | fifteen~a hundred and sixty | 8~186 | 28000 | 1500 |
| Remark: the fat with no oil and motor, shaft and flange input include 10%. | |||||||
FAQ:
1.Are you a factory or trader ?
We are a skilled factory which has 20 years heritage specialized in equipment transmission .
two.MOQ:
Our MOQ is 1pcs. However there is a single handling value $150 for the solitary get which considerably less than $3000.00
three. Warranty
Our warranty is 12months
four. Payment term
a hundred% T/T in CZPT and LC at sight .
five. Do you take CZPT ization ?
Yes.SGR have robust R&D team, we can supply CZPT izable service according to requirements.
six. Packing
Normally we use standard export plywood situation to arrange the cargo .
7. Delivery time
In standard ,time of shipping and delivery is 30days right after acquiring the prepayment .
8. What types of certification do you use ?
DNV-ISO9001:2008, SGS,CE and many others, And new merchandise patent.
nine. What varieties of inspection you do prior to cargo ?
We do temperature examination, sound, and oil leak inspection and commissioning before cargo.
ten.How do you fix if the generation have difficulty ?
Mainly, we will not require CZPT er ship the goods back again to us. Due to the fact the cost is really large, if there meets a problem,we firstly ask for the photos for ruined elements. And base on the images, we can have a simple thought for the defect explanation. Our assure is 12 months, if during the guarantee, we can source restore .
As the most compact small precision equipment program, worm equipment sets supply higher reduction ratios in a extremely small room. Worm equipment sets transmit motion amongst disjoint appropriate-angle shafts and supply the quietest, smoothest running operation of any gear type.
China Powder Metallurgy Light Weight Hollow Input Shaft Harmonic Drive Reducer Gear with ce certificate top quality Good price
Item Description
Excellent powder metallurgy areas metallic sintered elements
We could provide CZPT powder metallurgy elements including iron primarily based and copper based with top quality and most affordable value, make sure you only send out the drawing or sample to us, we will according to CZPT er’s need to make it. if you are interested in CZPT solution, make sure you do not hesitate to make contact with us, we would like to offer the best top quality and best support for you. thank you!
How do We Perform with Our CZPT s
1. For a layout professional or a huge organization with your personal CZPT staff: we prefer to receive a completely RFQ pack from you like drawing, 3D model, quantity, photographs
2. For a start off-up company owner or CZPT hand for CZPT : just send out an concept that you want to consider, you don’t even want to know what casting is
3. Our income will reply you within 24 several hours to affirm additional particulars and give the approximated quote time
four. Our CZPT staff will evaluate your inquiry and supply CZPT offer you in up coming 1~3 functioning days.
5. We can organize a specialized conversation meeting with you and CZPT engineers jointly anytime if needed.
| Place of origin: | Jangsu,China |
| Sort: | Powder metallurgy sintering |
| Spare elements sort: | Powder metallurgy elements |
| Machinery Test report: | Supplied |
| Substance: | Iron,stainless,steel,copper |
| Crucial offering details: | Quality assurance |
| Mould type: | Tungsten metal |
| Materials normal: | MPIF 35,DIN 3571,JIS Z 2550 |
| Software: | Tiny home appliances,Lockset,Electric powered tool, vehicle, |
| Model Name: | OEM Support |
| Plating: | Customized |
| Right after-sales Provider: | Online support |
| Processing: | Powder CZPT lurgr,CNC Machining |
| Powder CZPT lurgr: | Substantial frequency quenching, oil immersion |
| Good quality Management: | a hundred% inspection |
The Advantage of Powder CZPT lurgy Procedure
one. Price powerful
The closing products can be compacted with powder metallurgy strategy ,and no require or can shorten the processing of device .It can conserve materials significantly and lessen the generation value .
two. Sophisticated styles
Powder metallurgy enables to get complex shapes straight from the compacting tooling ,without having any machining procedure ,like enamel ,splines ,profiles ,frontal geometries and so forth.
3. CZPT precision
Achievable tolerances in the perpendicular path of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Extra machining operations can enhance the precision .
4. Self-lubrication
The interconnected porosity of the material can be loaded with oils ,acquiring then a self-lubricating bearing :the oil gives continual lubrication between bearing and shaft ,and the system does not require any additional external lubricant .
five. CZPT technological innovation
The production process of sintered parts is licensed as ecological ,since the content waste is extremely low ,the product is recyclable ,and the energy effectiveness is great simply because the substance is not molten.
FAQ
Q1: What is the kind of payment?
A: Generally you should prepay fifty% of the complete volume. The stability should be spend off ahead of cargo.
Q2: How to assure the high top quality?
A: one hundred% inspection. We have Carl Zeiss large-precision tests tools and testing section to make positive each and every merchandise of measurement,visual appeal and stress check are excellent.
Q3: How CZPT will you give me the reply?
A: we will contact you in twelve several hours as quickly as we can.
Q4. How about your shipping time?
A: Typically, it will get 25 to 35 days after acquiring your CZPT payment. The particular shipping and delivery time relies upon on the items and the amount of your buy. and if the merchandise was CZPT normal, we have to think about further 10-15days for tooling/mould manufactured.
Q5. Can you make in accordance to the samples or drawings?
A: Indeed, we can make by your samples or specialized drawings. We can create the molds and fixtures.
Q6: How about tooling Cost?
A: Tooling charge only demand after when very first purchase, all potential orders would not cost again even tooling restore or below maintance.
Q7: What is your sample coverage?
A: We can source the sample if we have all set areas in stock, but the CZPT ers have to shell out the sample price and the courier price.
Q8: How do you make CZPT company CZPT -time period and great connection?
A: 1. We preserve very good top quality and aggressive price tag to make certain CZPT CZPT ers reward
2. We regard each and every CZPT er as CZPT pal and we sincerely do enterprise and make pals with them, no issue in which they arrive from.
Security PROVISIONS: Worm drives must not be utilised as a locking system to secure hefty objects, which may cause harm or injury throughout reverse motion. In non-perhaps dangerous apps, self-locking is necessary to prevent reverse rotation, and then a minimal-pitch single-threaded worm is utilised to instantly lock the worm equipment to avoid reverse rotation.
China High Precision Custom Flange Output Shaft Micro Gearbox Reducer Auto Planetary Gears for Servo Motors Stepper Motors Low Noise Motor Reducer with ce certificate top quality Good price
Item Description
Our principal items, metal gearboxes ,equipment parts for motors via powder metallurgy processing.
We specialize in creating and production very engineered, CZPT components and assemblies. Our expert employees are geared towards providing CZPT ers with high good quality products and superb provider .
A gearbox is a CZPT transmission device to create higher torque by minimizing the travel speed or increase the drive velocity the other way. Planetary gearbox consisting three parts: sun equipment, planet gear and ring equipment . A CZPT equipment is a gearwheel in a planetary equipment technique, that rotates close to its own axis and has other gears (planet gears) that rotate all around it. Significantly like the CZPT and planets in CZPT solar method. The volume of planetary gears in a gearbox varies based mostly on the equipment ratio. Most planetary gearboxes have from two to five earth gears. When seeking at planetary gears, the energy of the gearbox is normally decided by the dimension of the sunshine equipment. More substantial sunshine gears will let for greater torque values. The earth CZPT ,Its goal is to maintain up to gears of the identical size, which mesh with the solar gear. In a basic planetary gearbox setup, enter CZPT turns the sunshine gear at substantial speed. The planets, spaced about the central axis of rotation, mesh with the sun as nicely as the fixed ring gear, so they are compelled to orbit as they roll. All the planets are mounted to a single rotating member, known as CZPT . As the world CZPT turns, it delivers minimal-speed, large-torque output. The CZPT Gear Gets The Enter Although The 3 Planet Gears Give The Ouput By way of A Planet CZPT .
Our gearbox,Gentle bodyweight,small dimension, large carrying capability, CZPT support existence .Sleek procedure, minimal noise, big output torque, massive pace ratio, substantial effectiveness, CZPT diversion, and multi-tooth meshing by powder metallurgy procedure .
Gearbox ratio 3 to 1000 .
Custom-made metal elements specification
| Item kind | Gear parts , planetary gearbox , pace reducer , motor gears , CZPT gearbox |
| Content | metal |
| Process | Powder metallurgy , steel injection molding , cnc machining |
| Treatment method | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Supply time | 10 days for mass production |
Powder metallurgy (PM) is a metallic parts / parts fabrication way and manufactured from metallic powders content . The procedure of powder metallurgy (PM) is mixing good powder supplies , push them into a wanted form or form compacting , and heating the compressed materials in a managed environment to bond the content sintering .PM approach can stay away from , or greatly lessen the want to use metallic removing processes,thereby substantially minimizing yield losses in manufacture and oftern ensuing in lower charges .
The powder metallurgy (PM) consist three steps : powder blending,compaction and sintering .Widespread goods consist of gears , structural steel areas , bushings utilized for automobiles , appliances and powder equipments .
Benefits of powder metallurgy
Merchandise produced by powder metallurgy (PM) typically do not need further finishing , due to the fact creates great surface end.
Maintains shut dimensional tolerances
Supplies supplies which may be warmth handled for increased strength or increased dress in resistance .
There is considerably less wastage of raw material , can be quite inexpensive for mass generation .
Complex shapes areas can be made . Offers managed porosity for self-lubrication or filtration.
Satisfies to large quantity parts productions demands .
Customized metal parts
Workshop
The recommended materials for the worm are hardened metal and bronze for the worm gear. However, based on the software, unhardened steel worms can run adequately and more economically on solid iron worm gears rated at 50%. In addition to metal and hardened steel, worms are offered in stainless steel, aluminum, bronze, and nylon worm gears are obtainable in steel, hardened steel, stainless steel, aluminum, nylon, and non-metallic (phenolic).
China Rear Axle Shaft Axle Reducer Suitable Powder Metallurgy Gears Center Portion with ce certificate top quality Good price
Solution Description
Exceptional powder metallurgy areas metallic sintered components
We could offer you CZPT powder metallurgy areas like iron primarily based and copper dependent with top good quality and most affordable price, make sure you only send out the drawing or sample to us, we will according to CZPT er’s prerequisite to make it. if you are intrigued in CZPT solution, make sure you do not wait to make contact with us, we would like to offer you the prime top quality and very best services for you. thank you!
How do We Operate with Our CZPT s
one. For a style specialist or a large business with your possess CZPT team: we prefer to acquire a completely RFQ pack from you which includes drawing, 3D product, amount, pictures
two. For a start-up organization proprietor or CZPT hand for CZPT : just send out an thought that you want to attempt, you will not even want to know what casting is
3. Our product sales will reply you inside of 24 hours to confirm even more particulars and give the estimated quotation time
4. Our CZPT crew will assess your inquiry and provide CZPT offer in following 1~3 working days.
five. We can prepare a technological conversation assembly with you and CZPT engineers collectively anytime if needed.
| Spot of origin: | Jangsu,China |
| Variety: | Powder metallurgy sintering |
| Spare components type: | Powder metallurgy components |
| Machinery Examination report: | Provided |
| Content: | Iron,stainless,metal,copper |
| Crucial selling factors: | Top quality assurance |
| Mould kind: | Tungsten metal |
| Material normal: | MPIF 35,DIN 3571,JIS Z 2550 |
| Software: | Tiny house appliances,Lockset,Electrical resource, car, |
| Brand name Title: | OEM Services |
| Plating: | Custom-made |
| Right after-sales Support: | Online assist |
| Processing: | Powder CZPT lurgr,CNC Machining |
| Powder CZPT lurgr: | Large frequency quenching, oil immersion |
| High quality Handle: | 100% inspection |
The Advantage of Powder CZPT lurgy Approach
one. Value successful
The final merchandise can be compacted with powder metallurgy technique ,and no require or can shorten the processing of equipment .It can preserve substance greatly and lessen the production value .
two. Complicated shapes
Powder metallurgy enables to get sophisticated styles straight from the compacting tooling ,without any machining operation ,like enamel ,splines ,profiles ,frontal geometries and so on.
three. CZPT precision
Achievable tolerances in the perpendicular path of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 following sizing .Added machining functions can increase the precision .
four. Self-lubrication
The interconnected porosity of the substance can be loaded with oils ,acquiring then a self-lubricating bearing :the oil gives continual lubrication among bearing and shaft ,and the system does not need any extra exterior lubricant .
5. CZPT technology
The production method of sintered components is certified as ecological ,simply because the substance waste is really lower ,the product is recyclable ,and the strength effectiveness is great because the material is not molten.
FAQ
Q1: What is the kind of payment?
A: Typically you ought to prepay 50% of the complete amount. The harmony ought to be shell out off ahead of shipment.
Q2: How to guarantee the high top quality?
A: a hundred% inspection. We have Carl Zeiss substantial-precision screening tools and testing section to make certain every solution of dimension,appearance and stress examination are great.
Q3: How CZPT will you give me the reply?
A: we will make contact with you in 12 several hours as shortly as we can.
This autumn. How about your delivery time?
A: Usually, it will get 25 to 35 days following obtaining your CZPT payment. The certain shipping and delivery time is dependent on the products and the amount of your order. and if the item was CZPT common, we have to take into account extra ten-15days for tooling/mould created.
Q5. Can you generate according to the samples or drawings?
A: Indeed, we can produce by your samples or technological drawings. We can construct the molds and fixtures.
Q6: How about tooling Demand?
A: Tooling cost only demand once when 1st buy, all foreseeable future orders would not demand yet again even tooling fix or below maintance.
Q7: What is your sample coverage?
A: We can supply the sample if we have prepared elements in stock, but the CZPT ers have to pay out the sample expense and the courier cost.
Q8: How do you make CZPT enterprise CZPT -expression and great connection?
A: 1. We preserve great high quality and aggressive cost to make sure CZPT CZPT ers advantage
2. We regard each and every CZPT er as CZPT good friend and we sincerely do company and make friends with them, no matter where they appear from.
The generate aspect is a worm. In order to blend the wheel/worm into a worm gear, it need to be ensured that the heart distance is equivalent and the transmission ratio is equal. Centre distances are accessible from inventory in small measures among 17mm and 80mm. Each centre distance has several gear ratios. Ep worm gears are appropriate for the manufacturing of worm drives with a shaft angle of 90°. Utilizing a worm generate, extremely massive reduction ratios (up to 100:1) can be achieved.
China Customize Small Geared Motor with Planetary Gearbox Stainless Steel Shaft Reducer DC 12V for Electronic Lock, Electric Toys with ce certificate top quality Good price
Product Description
We are a manufacturing unit specialized in steel areas components & metallic gearbox geared motor by means of powder metallurgy approach .We services with ODM/OEM gearbox design and advancement , gearmotors manufacture.
Planetary Gearsets & Gear Ratios
- The sun equipment
- The planet gears and the earth gears’ carrier
- The ring equipment
A planetary gearbox is a gearbox with the input shaft and output shaft aligned it provides higher torque transmission with good stiffness and low sounds , in a a lot more compact foot print than other gearbox kinds . It can provide a lot of pace reduction and torque in a tiny package with the fastened axis .
A planetary gear set is manufactured up of a few types of gears , a solar gear , planet gears and a ring gear . The sunlight gear at large velocity is found at the middle of the gears , and transmits torque to the earth gears which are generally mounted on the moveable CZPT .The earth gears all around the central axis rotation ,mesh with the sun equipment and an outer ring equipment . As all the planet CZPT s turns , it delivers lower-speed, substantial-torque output . And it used for Car , CZPT ctric Bicycle , Home Appliance , CZPT electronic .
Description:
Product Identify : CZPT reducer
Gearbox Kind: Planetary
Materials: CZPT
Gear Ratio : 5:1 , 10:1 , twenty:1 , 25:1 , thirty:1 , forty:1 , fifty:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 6mm , 10mm , 12mm , 16mm , 22mm , 24mm , 32mm , 38mm , 42mm ……
3V , 12V ,24V CZPT .
Planetary Gearbox advantages:
- Provides higher torque at gradual speeds .
- The shafts are manufactured up of hardened and tempered alloy metal .
- Solar gears ,world gears and ring gears are manufactured of powder metallurgy and sintering steel .
- Minimal sound ranges.
- Excellent good quality taper roller bearings for input and output shafts .
- Large performance .
- Enhanced repeatability . Its Its greater velocity radial and axial load offers reliability and robustness, minimizing the misalignment of the gear. In addition, uniform transmission and lower vibrations at diverse hundreds offer a excellent repeatability.
- Best precision: Most rotating angular security improves the accuracy and dependability of the movement.
- Reduce noise level because there is a lot more area make contact with. Rolling is much softer and jumps are virtually CZPT existent.
- Higher durability: Due to its torsional rigidity and better rolling. To improve this attribute, your bearings help minimize the losses that would occur by rubbing the shaft on the box immediately. Therefore, increased efficiency of the equipment and a significantly smoother operation is accomplished.
- Increased torque transmission: With a lot more teeth in make contact with, the system is able to transmit and endure a lot more torque. In addition, it does it in a far more uniform method.
- Quite excellent levels of performance: Planetary reducers supply better effectiveness and thanks to its design and style and inner layout losses are minimized during their function. In reality, right now, this variety of push mechanisms are these that offer you better effectiveness.
- Maximum flexibility: Its system is contained in a cylindrical gearbox, which can be mounted in nearly any space.
PM method for CZPT metallic planetary gearbox , geared motors .
The P/M procedure is an inexpensive, environmentally clean, high manufacturing method for making elements just to or close to final dimensions. With tiny or no machining functions required.
At current, components with a difficult form, tight-dimensional tolerances, controlled density and houses can be produced by powder metallurgy approaches. A technological method of powder metallurgy ensures high adaptability in the selection of physiochemical houses and other needs, which includes:
- Production of structural elements with complicated shapes .
- Managed porosity .
- Large mechanical energy and resistance to vibrations .
- Controlled qualities.
- High mechanical strength and resistance to vibrations.
- Substantial manufacturing precision and very good surface quality
- Big variety of manufacturing series .
- Good tolerances .
Custom made geared motors , world gears , steel gearbox
Workshop
EP also sells gear tooth measuring gadgets called gear gauges! Equipment gauges minimize glitches, conserving time and income when figuring out and buying gears. These pitch templates have nine groups to establish all normal pitch sizes: Diameter Pitch “DP”, Circle Pitch “CP”, Exterior Involute Spline, Metric Modulus “MOD”, Quick Tooth, Fantastic Pitch, Coarse Pitch and Remarkable Pitch .
in Karaj Iran (Islamic Republic of) sales price shop near me near me shop factory supplier Worm Gear Reducer RV50 with Double Shaft High Torque Speed Reducer Flange 56c Speed Reducer Gearbox Ratio 20-1 for Various Mechanical Equipment manufacturer best Cost Custom Cheap wholesaler
With several years’ knowledge in this line, we will be dependable by our rewards in competitive cost, one-time delivery, prompt reaction, on-hand engineering support and very good following-sales companies.Additionally, all our creation processes are in compliance with ISO9001 specifications. We are aiming to satisfy the requires of the consumers close to the entire world.. With EPG model registered in much more than 70 nations like The us , Europe , Japan and so on, it has associates between entire world leading enterprises, this sort of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, and so on. GMRV Collection Worm EPT EPTTs
Product characteristics of GMRV worm EPTT
1. GMRV collection worm EPTT adopt aluminium alloy or forged iron square housing, little measurement and stylish physical appearance.
2. It is fleXiHu (West EPT) Dis.ble and hassle-free to install,constant running,efficent radiator,low noise,substantial carrying potential.
three. The products have been commonly employed for EPTTry products, this sort of as chemical, plating, ceramic, pharmaceutical, leather, foodstuff,EPTTrage,and so forth.
Input type: flange input, motor enter, shaft enter
Output form:hollow shaft, sound shaft or output flange
EPTs of velocity EPTT entire body: EPTT alloy or solid iron
EPTs of worm-wheel: ZCuSn10Pb1
Sound of speed EPTT: le50dB
Parameters:
| Models | Rated EPTT | Rated Ratio | Input Gap Dia. | Enter Shaft Dia. | Output Gap Dia. | Output Shaft Dia. | CEPTTr Length |
| RV571 | .06KW~.12KW | 5~60 | Phi9 | Phi9 | Phi11 | Phi11 | 25mm |
| RV030 | .06KW~.25KW | 5~80 | Phi9( Phi11) | Phi9 | Phi14 | Phi14 | 30mm |
| RV040 | .09KW~.55KW | 5~a hundred | Phi9( Phi11, Phi14) | Phi11 | Phi18( Phi19) | Phi18 | 40mm |
| RV050 | .12KW~1.5KW | five~100 | Phi11( Phi14, Phi19) | Phi14 | Phi25( Phi24) | Phi25 | 50mm |
| RV063 | .18KW~2.2KW | 7.5~one hundred | Phi14( Phi19, Phi24) | Phi19 | Phi25( Phi28) | Phi25 | 63mm |
| RV075 | .25KW~4.0KW | 7.five~a hundred | Phi14( Phi19, Phi24, Phi28) | Phi24 | Phi28( Phi35) | Phi28 | 75mm |
| RV090 | .37KW~four.0KW | seven.five~one hundred | Phi19( Phi24, Phi28) | Phi24 | Phi35( Phi38) | Phi35 | 90mm |
| RV110 | .55KW~seven.5KW | 7.5~100 | Phi19( Phi24, Phi28, Phi38) | Phi28 | Phi42 | Phi42 | 110mm |
| RV130 | .75KW~seven.5KW | 7.five~100 | Phi24( Phi28, Phi38) | Phi30 | Phi45 | Phi45 | 130mm |
| RV150 | two.2KW~15KW | 7.five~one hundred | Phi28( Phi38, Phi42) | Phi35 | Phi50 | Phi50 | 150mm |
Identify Card:
HENGEPTT EPTTS EPTT, LTD
Make contact with Particular person: Mr. Terry
Deal with:COASTAL EPTT ZONE, PUBAGANG, XiHu (West EPT) Dis.HU (WEST LAKE) DIS., ZHEEPTTNG, CHINA
