Product Description
We offer OEM planetary gearbox motor gears ,reducer gears ,stainless steel parts & accessories for motors ,electornic appliances , mechanical device through powder metallurgy process .
Transmission motor gears supply.
Light weight,small size, high carrying capacity, long service life .Smooth operation, low noise, large output torque, large speed ratio, high efficiency, power diversion, and multi-tooth meshing by powder metallurgy process .
Powder metallurgy is a metal working process in which finely-powdered metal is mixed with binder material to create a”feedstock” that is then shaped and solidified using injection molding.The ability to combine several operations into 1 process ensures MIM is successful in saving lead times as well as costs, providing significant benefits to manufacturers. The metal injection molding process might be a green technology due to the significant reduction in wastage compared to “traditional” manufacturing methods.
MIM can produce parts where it is difficult, or even impossible, to efficiently manufacture an item through other means of fabrication. Increased costs for traditional manufacturing methods inherent to part complexity, such as internal/external threads, miniaturization, or identity marking, typically do not increase the cost in a MIM operation due to the flexibility of injection molding.
The window of economic advantage in metal injection molded parts lies in complexity and volume for small-size parts. MIM materials are comparable to metal formed by competing methods, and final products are used in a broad range of industrial, commercial, medical, dental, firearms, aerospace, and automotive applications. Dimensional tolerances of ±0.3% are common and machining is required for closer tolerances .
MIM technology has found increased applications in the commercial world – from home appliances to watches, automobiles to aerospace, and medical to orthodontics.
The advantages of metal injection molding for metal fabrications :
- Highest degree of design freedom for complex shapes and geometries
- Provides practical economic solutions to increasingly stringent material and product design requirements
- Functional integration of various features, such as lateral drillings, interior and exterior threads and gear teeth.
- Components can be heat and surface treated, plated, welded and soldered
- Very high volume production series run on fully-automatic injection molding machines using multi-cavity tools
- Excellent batch to batch repeatability with exceptional process capabilities
Metal injection moulding process custom metal parts
MIM prcess in each steps :
1. Metal powers option
2. Binders
3. Mixing
4. Molding
5. De-binding
6. Sintering
7. post sintering operation such as polishing
8. Mechanical properties MIM parts
Customized metal parts specification
| Product type | Planetary gear box , spur gears |
| Material | metal |
| Process | Powder metallurgy |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 20 days for mass production |
Custom metal parts
Workshop
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts |
|---|---|
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Four-Step |
| Type: | Planetary Gear Box |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by Dream 2024-05-14
China factory Zd High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox for Servo Motor Steeping Motor with Hot selling
Product Description
Product Parameters
| Product type | PLS60 | PLS90 | PLS115 | PLS142 | Reduction rqatio | Number of stage | |
|
Rated output torque |
N.M | 30 | 75 | 150 | 400 | 3 | 1 |
| 40 | 100 | 200 | 560 | 4 | |||
| 50 | 110 | 210 | 700 | 5 | |||
| 37 | 62 | 148 | 450 | 8 | |||
| 27 | 45 | 125 | 305 | 10 | |||
| 77 | 120 | 260 | 910 | 12 | 2 | ||
| 68 | 110 | 210 | 780 | 15 | |||
| 77 | 120 | 260 | 910 | 16 | |||
| 77 | 110 | 260 | 910 | 20 | |||
| 68 | 110 | 210 | 780 | 25 | |||
| 77 | 120 | 260 | 910 | 32 | |||
| 68 | 110 | 210 | 780 | 40 | |||
| 37 | 62 | 148 | 450 | 64 | |||
| 27 | 45 | 125 | 305 | 100 | |||
| Life | Hour | 30,000 | |||||
| Instant stop torque | N.M | Two times of rated output torque | |||||
| Product type | PLS60 | PLS90 | PLS115 | PLS142 | Number of stage | ||
| max radial torque | 3000 | 3900 | 4300 | 8200 | N | ||
| max axial torque | 6000 | 9000 | 12000 | 19000 | N | ||
| Fullload efficiency | 98 | % | 1 | ||||
| 95 | 2 | ||||||
| weight | 3.0 | 4.3 | 9.0 | 15.4 | kg | 1 | |
| 3.8 | 5.7 | 11.6 | 18.5 | 2 | |||
| operating temperature | -25ºC~+90ºC | ºC | |||||
| IP | lp65 | ||||||
| Lubirication type | Lifetime lubrication | ||||||
| Mounting type | Any | ||||||
| The max radial and axial torque work in the location of the center of output shaft when the out speed is 100RPM. | |||||||
Detailed Photos
Application
Company Profile
Certifications
Packaging & Shipping
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Planetary |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
What is a Planetary Gearbox?
A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:
planetary gearboxes
If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetary gearboxes with integer number of teeth
When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.
editor by Dream 2024-05-07
China Motor Gear Speed Reducer Planetary Gearbox Stepper Motor Gear with ce certificate top quality Good price
Solution Description
personalized planetary gear
Why Powdered metals?
Important expense financial savings.
Produce complex or unique shapes.
No or minimal squander throughout generation.
High good quality concluded merchandise.
Toughness of resources
Generation process of powder metallurgy
Powder mixing – Forming – Sintering – Oil impregnation – Sizing -Ultrasonic cleaning – Steam oxidation – Oil impregnation – Closing inspection – Packing
Firm Profile
JINGSHI recognized in 2007
Manufacturer & Exporter
Exacting in generating powder metallurgy gears and components
Handed ISO/TS16949 Quality Certificate
Sophisticated Tools
Figures senior R & D engineers and Skilled operators
Precise Examination Instruments.
Rigid Quality Manage
With the “A lot more diversity, Far more outstanding, A lot more expert ” business functions, we are dedicated to build CZPT -phrase friendship and earn-win partnership with domestic and international CZPT ers to generate a bright future .
Certification
Make sure you Send us your 2d or 3D drawings to commence CZPT cooperation!
The recommended resources for the worm are hardened steel and bronze for the worm equipment. However, relying on the software, unhardened metal worms can operate sufficiently and a lot more economically on cast iron worm gears rated at fifty%. In addition to steel and hardened steel, worms are offered in stainless steel, aluminum, bronze, and nylon worm gears are accessible in metal, hardened metal, stainless steel, aluminum, nylon, and non-metallic (phenolic).
China Powder Metallurgy Worm and Gear for Motor Reducer with ce certificate top quality Good price
Solution Description
Outstanding powder metallurgy areas metallic sintered parts
We could offer you CZPT powder metallurgy elements like iron based mostly and copper dependent with leading quality and most inexpensive value, make sure you only deliver the drawing or sample to us, we will in accordance to CZPT er’s requirement to make it. if you are interested in CZPT product, make sure you do not be reluctant to get in touch with us, we would like to supply the prime top quality and very best service for you. thank you!
How do We Function with Our CZPT s
1. For a style professional or a big firm with your personal CZPT crew: we prefer to receive a completely RFQ pack from you including drawing, 3D product, quantity, pictures
two. For a start-up company proprietor or CZPT hand for CZPT : just ship an idea that you want to attempt, you do not even require to know what casting is
3. Our income will reply you in 24 hours to verify additional information and give the approximated quotation time
4. Our CZPT staff will assess your inquiry and give CZPT provide inside up coming 1~3 working times.
five. We can prepare a technical communication assembly with you and CZPT engineers jointly at any time if required.
| Area of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare components variety: | Powder metallurgy areas |
| Machinery Check report: | Presented |
| Materials: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould variety: | Tungsten metal |
| Content standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Tiny home appliances,Lockset,Electric tool, car, |
| Brand Title: | OEM Service |
| Plating: | Customized |
| Following-sales Provider: | On the internet help |
| Processing: | Powder CZPT lurgr,CNC Machining |
| Powder CZPT lurgr: | Large frequency quenching, oil immersion |
| Top quality Handle: | one hundred% inspection |
The Advantage of Powder CZPT lurgy Process
1. Price successful
The closing products can be compacted with powder metallurgy method ,and no need to have or can shorten the processing of device .It can help save materials greatly and decrease the manufacturing cost .
two. Sophisticated designs
Powder metallurgy enables to get sophisticated shapes right from the compacting tooling ,without any machining operation ,like enamel ,splines ,profiles ,frontal geometries and many others.
3. CZPT precision
Achievable tolerances in the perpendicular route of compacting are normally IT 8-9 as sintered,improvable up to IT 5-7 right after sizing .Added machining functions can boost the precision .
4. Self-lubrication
The interconnected porosity of the materials can be crammed with oils ,obtaining then a self-lubricating bearing :the oil provides consistent lubrication among bearing and shaft ,and the method does not require any additional exterior lubricant .
five. CZPT technological innovation
The production procedure of sintered elements is certified as ecological ,because the content waste is extremely reduced ,the item is recyclable ,and the vitality performance is good simply because the materials is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay fifty% of the overall quantity. The equilibrium should be pay off ahead of shipment.
Q2: How to guarantee the higher good quality?
A: one hundred% inspection. We have Carl Zeiss large-precision testing equipment and testing section to make certain every merchandise of dimension,visual appeal and force test are great.
Q3: How CZPT will you give me the reply?
A: we will get in touch with you in twelve several hours as quickly as we can.
Q4. How about your delivery time?
A: Typically, it will get 25 to 35 times following receiving your CZPT payment. The particular shipping and delivery time depends on the items and the amount of your buy. and if the merchandise was CZPT normal, we have to contemplate additional ten-15days for tooling/mould made.
Q5. Can you produce in accordance to the samples or drawings?
A: Yes, we can make by your samples or specialized drawings. We can develop the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling cost only charge as soon as when 1st order, all foreseeable future orders would not cost again even tooling mend or beneath maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have all set areas in stock, but the CZPT ers have to shell out the sample expense and the courier value.
Q8: How do you make CZPT organization CZPT -phrase and excellent connection?
A: 1. We preserve good quality and competitive price tag to make certain CZPT CZPT ers gain
2. We respect every single CZPT er as CZPT friend and we sincerely do enterprise and make friends with them, no make a difference exactly where they arrive from.
The equipment ratio of the worm gear established is established by dividing the amount of teeth of the equipment by the variety of threads. For that reason, one thread yields larger ratios than multithreading. All ep worm gear bushings have still left or right thread. ep worm equipment sets are offered in solitary, double, triple and quadruple threads.
China Helical Geared Motors Speed Reducer Gear Motor /Foot-Mounted Shaft Helical Gear Units with ce certificate top quality Good price
Item Description
Helical Geared CZPT s CZPT Reducer Gear CZPT /Foot-Mounted Shaft CZPT cal Gear Models
Product Description
suspended cranes inline CZPT cal gearbox
SGR helical geared motor physique use the higher degree of modularity forged iron, the equipment and the axis use the high top quality alloy metal in purchase to the precision forging, the helical gearbox though the rigid heat treament treatment, guarantees helical gearbox‘s depth and the rigidity. inline CZPT cal gearbox configure motor with flange or foot ,
helical gearbox design use modular compose with other reducers and variator, get a large minimize ratio push and variation. Therefore inline CZPT cal gearbox maker SGR ‘s helical equipment motor applied to a lot of industrial location, this sort of as CZPT lurgical, mines, lifting, transportation, petrochemical, building, textile, pharmaceutical, meals, environmental, gentle electrical, plastic machine, paper, parking tools etc.
You can download inline CZPT cal gearbox catalogue from correct button
Specialized knowledge:
| Model | Shaft Dia. | Heart Peak | Output Flange Dia. | Energy | Ratio | Permitted Torque | Weight |
| Strong (mm) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| R37 | 25k6 | 90h13 | a hundred and twenty/160 | .12~.seventy five | five~136 | a hundred and fifty | 10 |
| R47 | 30k6 | 115h13 | a hundred and sixty/two hundred | .twenty five~2.2 | 5~173 | 300 | 15 |
| R57 | 35k6 | 115h13 | 200/250 | one.18~5.5 | five~173 | 400 | 21 |
| R67 | 35k6 | 130h13 | 200/250 | .37~7.five | five~one hundred seventy | five hundred | 27 |
| R77 | 40k6 | 140h13 | 250/three hundred | .55~11 | five~192 | 750 | 35 |
| R87 | 50k6 | 180h13 | 300/350 | .75~eighteen.5 | five~192 | 1250 | 65 |
| R97 | 60m6 | 225h13 | 350/450 | one.5~thirty | 5~197 | 2400 | 120 |
| R107 | 70m6 | 250h13 | 350/450 | two.2~45 | 5~197 | 3600 | 165 |
| R137 | 90m6 | 315h13 | 450/550 | 4~fifty five | 5~197 | 6600 | 255 |
| R147 | 110m6 | 355h13 | 450/550 | 7.5~ninety | five~195 | 10700 | 370 |
| R167 | 120m6 | 425h13 | 550/660 | eleven~132 | eight~186 | 14800 | 700 |
| R187 | 160m6 | 510h13 | 660/770 | fifteen~a hundred and sixty | 8~186 | 28000 | 1500 |
| Remark: the fat with no oil and motor, shaft and flange input include 10%. | |||||||
FAQ:
1.Are you a factory or trader ?
We are a skilled factory which has 20 years heritage specialized in equipment transmission .
two.MOQ:
Our MOQ is 1pcs. However there is a single handling value $150 for the solitary get which considerably less than $3000.00
three. Warranty
Our warranty is 12months
four. Payment term
a hundred% T/T in CZPT and LC at sight .
five. Do you take CZPT ization ?
Yes.SGR have robust R&D team, we can supply CZPT izable service according to requirements.
six. Packing
Normally we use standard export plywood situation to arrange the cargo .
7. Delivery time
In standard ,time of shipping and delivery is 30days right after acquiring the prepayment .
8. What types of certification do you use ?
DNV-ISO9001:2008, SGS,CE and many others, And new merchandise patent.
nine. What varieties of inspection you do prior to cargo ?
We do temperature examination, sound, and oil leak inspection and commissioning before cargo.
ten.How do you fix if the generation have difficulty ?
Mainly, we will not require CZPT er ship the goods back again to us. Due to the fact the cost is really large, if there meets a problem,we firstly ask for the photos for ruined elements. And base on the images, we can have a simple thought for the defect explanation. Our assure is 12 months, if during the guarantee, we can source restore .
As the most compact small precision equipment program, worm equipment sets supply higher reduction ratios in a extremely small room. Worm equipment sets transmit motion amongst disjoint appropriate-angle shafts and supply the quietest, smoothest running operation of any gear type.
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Product Description
TaiBang CZPT Sector CZPT Co., Ltd.
The primary products is induction motor, reversible motor, DC brush equipment motor, DC brushless gear motor, CH/CV big gear motors, Planetary equipment motor ,Worm gear motor etc, which used extensively in CZPT fields of producing pipelining, transportation, meals, medicine, printing, cloth, packing, office, apparatus, amusement and so forth, and is the preferred and matched item for automatic device.
Product Instruction
GB090-ten-P2
| GB | 090 | 571 | P2 |
| Reducer Sequence Code | External Diameter | Reduction Ratio | Reducer Backlash |
| GB:Large CZPT Sq. Flange Output
GBR:Substantial CZPT Right CZPT le Sq. Flange Output GE:Higher CZPT Round Flange Output GER:Large CZPT Proper Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm one hundred twenty:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm one hundred fifteen:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
571 means 1:ten | P0:Large CZPT Backlash
P1:Precison Backlash P2:Regular Backlash |
Primary CZPT nical Performance
| Item | Variety of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
| Rotary Inertia | 1 | 3 | .03 | .16 | .61 | three.twenty five | nine.21 | 28.ninety eight | sixty nine.61 | ||
| 4 | .03 | .14 | .forty eight | 2.seventy four | 7.54 | 23.sixty seven | fifty four.37 | ||||
| five | .03 | .thirteen | .forty seven | 2.seventy one | seven.forty two | 23.29 | 53.27 | ||||
| 6 | .03 | .thirteen | .forty five | 2.sixty five | seven.twenty five | 22.75 | 51.seventy two | ||||
| seven | .03 | .thirteen | .45 | two.62 | 7.14 | 22.forty eight | 50.ninety seven | ||||
| eight | .03 | .thirteen | .44 | two.58 | 7.07 | 22.59 | fifty.84 | ||||
| 9 | .03 | .13 | .forty four | 2.57 | 7.04 | 22.fifty three | 50.63 | ||||
| 10 | .03 | .thirteen | .44 | two.57 | seven.03 | 22.51 | fifty.56 | ||||
| 2 | fifteen | .03 | .03 | .13 | .13 | .forty seven | .47 | two.seventy one | 7.42 | 23.29 | |
| 20 | .03 | .03 | .13 | .13 | .47 | .forty seven | two.seventy one | seven.42 | 23.29 | ||
| twenty five | .03 | .03 | .13 | .thirteen | .forty seven | .47 | 2.71 | 7.forty two | 23.29 | ||
| thirty | .03 | .03 | .thirteen | .thirteen | .47 | .forty seven | two.seventy one | 7.42 | 23.29 | ||
| 35 | .03 | .03 | .thirteen | .thirteen | .forty seven | .47 | two.seventy one | 7.42 | 23.29 | ||
| forty | .03 | .03 | .13 | .thirteen | .47 | .forty seven | two.71 | 7.42 | 23.29 | ||
| 45 | .03 | .03 | .13 | .thirteen | .forty seven | .forty seven | two.seventy one | 7.42 | 23.29 | ||
| fifty | .03 | .03 | .thirteen | .thirteen | .44 | .forty four | two.57 | 7.03 | 22.51 | ||
| 60 | .03 | .03 | .13 | .13 | .forty four | .forty four | 2.57 | 7.03 | 22.51 | ||
| 70 | .03 | .03 | .thirteen | .thirteen | .44 | .44 | 2.57 | seven.03 | 22.51 | ||
| 80 | .03 | .03 | .13 | .13 | .forty four | .forty four | two.57 | seven.03 | 22.51 | ||
| 90 | .03 | .03 | .13 | .thirteen | .44 | .44 | 2.fifty seven | 7.03 | 22.fifty one | ||
| one hundred | .03 | .03 | .13 | .13 | .forty four | .forty four | two.57 | 7.03 | 22.51 |
| Item | Quantity of phase | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
| Backlash(arcmin) | High CZPT P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
| two | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
| Precision P1 | one | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| two | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| 2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Torsional Rigidity(N.M/arcmin) | 1 | three | seven | 7 | fourteen | 14 | 25 | 50 | 145 | 225 | |
| two | 3 | seven | 7 | fourteen | fourteen | twenty five | 50 | a hundred forty five | 225 | ||
| Noise(dB) | one,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
| Rated input velocity(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
| Max enter pace(rpm) | 1,two | 10000 | ten thousand | ten thousand | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 | |
Noise test standard:Length 1m,no load.Measured with an enter pace 3000rpm
The performance of a worm gear transmission is dependent to a huge extent on the helix angle of the worm. Multi-threaded worms and gears with higher helix angles have confirmed to be 25% to fifty% a lot more productive than one-threaded worms. The sliding action of the worm meshing with or meshing with the worm gear final results in significant friction and loss of effectiveness in contrast to other kinds of gears. Increase performance with hardened and floor worm switch bronze worm gears.
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Item Description
Helical Geared CZPT s CZPT Reducer Equipment CZPT /Flange Mounted CZPT cal Equipment Models
Item Description
suspended cranes inline CZPT cal gearbox
SGR helical geared motor physique use the large diploma of modularity forged iron, the equipment and the axis use the substantial high quality alloy metal in purchase to the precision forging, the helical gearbox though the rigorous warmth treament procedure, guarantees helical gearbox‘s intensity and the rigidity. inline CZPT cal gearbox configure motor with flange or foot ,
helical gearbox design use modular compose with other reducers and variator, get a large reduce ratio drive and variation. Therefore inline CZPT cal gearbox manufacturer SGR ‘s helical equipment motor applied to a lot of industrial area, this sort of as CZPT lurgical, mines, lifting, transportation, petrochemical, design, textile, pharmaceutical, food, environmental, light-weight electric, plastic device, paper, parking products and so on.
You can download inline CZPT cal gearbox catalogue from correct button
Technological information:
| Model | Shaft Dia. | Centre Peak | Output Flange Dia. | Electricity | Ratio | Permitted Torque | Excess weight |
| Reliable (mm) | (mm) | (mm) | (kw) | (Nm) | (KGS) | ||
| R37 | 25k6 | 90h13 | one hundred twenty/160 | .twelve~.75 | 5~136 | a hundred and fifty | ten |
| R47 | 30k6 | 115h13 | a hundred and sixty/200 | .25~2.two | 5~173 | three hundred | 15 |
| R57 | 35k6 | 115h13 | 200/250 | 1.18~5.5 | 5~173 | 400 | 21 |
| R67 | 35k6 | 130h13 | 200/250 | .37~7.five | five~one hundred seventy | five hundred | 27 |
| R77 | 40k6 | 140h13 | 250/300 | .fifty five~eleven | 5~192 | 750 | 35 |
| R87 | 50k6 | 180h13 | 300/350 | .75~eighteen.five | 5~192 | 1250 | 65 |
| R97 | 60m6 | 225h13 | 350/450 | 1.5~thirty | five~197 | 2400 | one hundred twenty |
| R107 | 70m6 | 250h13 | 350/450 | 2.2~forty five | five~197 | 3600 | 165 |
| R137 | 90m6 | 315h13 | 450/550 | four~55 | five~197 | 6600 | 255 |
| R147 | 110m6 | 355h13 | 450/550 | 7.5~90 | 5~195 | 10700 | 370 |
| R167 | 120m6 | 425h13 | 550/660 | eleven~132 | eight~186 | 14800 | seven hundred |
| R187 | 160m6 | 510h13 | 660/770 | fifteen~one hundred sixty | eight~186 | 28000 | 1500 |
| Remark: the excess weight with no oil and motor, shaft and flange enter incorporate 10%. | |||||||
FAQ:
1.Are you a manufacturing unit or trader ?
We are a expert manufacturing unit which has twenty several years history specialised in equipment transmission .
two.MOQ:
Our MOQ is 1pcs. However there is 1 managing value $one hundred fifty for the one buy which less than $3000.00
three. Warranty
Our guarantee is 12months
four. Payment term
a hundred% T/T in CZPT and LC at sight .
five. Do you acknowledge CZPT ization ?
Sure.SGR have sturdy R&D team, we can supply CZPT izable service according to specifications.
6. Packing
Usually we use normal export plywood circumstance to arrange the shipment .
seven. Delivery time
In typical ,time of shipping is 30days after receiving the prepayment .
8. What varieties of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new goods patent.
9. What sorts of inspection you do prior to cargo ?
We do temperature test, sound, and oil leak inspection and commissioning prior to shipment.
10.How do you fix if the manufacturing have dilemma ?
Primarily, we will not need to have CZPT er send the merchandise again to us. Because the value is quite higher, if there satisfies a issue,we firstly ask for the pictures for broken areas. And base on the pictures, we can have a basic concept for the defect cause. Our assure is 12 months, if for the duration of the promise, we can offer mend .
Ep’s product variety only involves bronze worm gears. The reason is easy, bronze guarantees the very best sliding and dry working homes in contrast to other resources. The aluminium content also makes certain substantial chemical resistance. Worm gears are excellent for constant operation at high velocity and torque.
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Item Description
Newgear Planetary Gearbox Correct CZPT le Spur CZPT cal Equipment Reduction CZPT Reducer For Servo CZPT
Planetary gearbox is a type of reducer with extensive versatility. The inner equipment adopts lower carbon alloy steel carburizing quenching and grinding or nitriding approach. Planetary gearbox has the traits of tiny composition size, big output torque, higher velocity ratio, high effectiveness, risk-free and dependable overall performance, and so on. The interior gear of the planetary gearbox can be divided into spur gear and CZPT cal gear. CZPT ers can pick the proper precision reducer according to the wants of the software.
Solution Parameters
one.Built-in construction,high precision,higher rigidity
2.Double help cage earth CZPT composition,high trustworthiness, suitable for substantial-pace and regular forward and reverse rotation
3.With axial clearance adjustment purpose
four.Keyway can be opened in the drive shaft
5.The composition is scientific and can bear increased axial and radial forces
6.Helical transmission,generate far more stable and carry ability better
seven.Lower backlash,far more precise positioning
8.Double assistance scenario earth CZPT framework,high trustworthy,suitable for high-velocity repeated and reverse rotation
nine.Straight Spur transmission,single cantilever structurer,layout easy,higher value performance
10.secure procedure and minimal sound
Connected Merchandise
Organization Profile
Newgear(China) get German precision planetary equipment design and producing technologies,Production of substantial rigidity, small backlash, low sound, secure transmission, dependable and tough planetary reducer,broadly employed in CZPT fields.
Newgear(China) has a complete planetary equipment reducer manufacturing chain .
Packaging & CZPT
As the most compact tiny precision equipment technique, worm gear sets provide substantial reduction ratios in a really modest place. Worm gear sets transmit movement in between disjoint right-angle shafts and provide the quietest, smoothest operating procedure of any equipment sort.
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Item Description
Item Description
| Product Number | OEM |
| Merchandise Materials | OEM |
| Product Identify: | machined portion |
| Application: | Used in CZPT equipment |
| Drawing Structure | PDF/DWG/DXF/IGS/Stage,etc |
| Creation Products: | CNC machining certer |
| QC: | Entire checking |
| Clients’ demands | Providing materials and dimension report |
| Certification: | ISO 9001:2015 |
| Manufacturer Name: | Personalized-produced |
| Dimensions | Per clients’ drawings |
| Surface area: | Self shade and Anodizing |
| Packaging: | Per clients’ specifications |
ABOUT US
CZPT is prime maker of CZPT steel components for types of fields. We have been in CZPT steel components subject for virtually 15 a long time, with ISO9001:2015 certification. We are specialised in production CZPT precision castings and CNC machining areas in accordance to CZPT CZPT ers’ requirements. Our CZPT s selection from CZPT pe to North CZPT ica, which includes Prime five hundred enterprises.
Due to steady increasing of organization, we invested a new creating which was constructed in 2016 occupying an spot of much more than 3000 squaremeters. We have 2 creation strains: precision metal castings and precision CNC and turning parts.
Packing and CZPT :
Typical packaging: carton, can be CZPT ized according to CZPT er wants
Transportation: express, sea and air freight are supported.
See underneath for reference:
Professional Certificate:
FAQ
Q1: How Can I Get metallic elements Sample?
A: It is dependent on your drawings or samples. Generally for castings, we will send out out samples right after we end toolings. And it will take fifteen-20 times.
For machining parts, it will typically take ten times.
Q2: What is The Process Of an Order?
A: Ship Your Detailed Request→Feedback With Quotation→Confirm Quotation & Make Payment→Make samples→Sample Examination(Acceptance)→Mass Production→Quality Checking→Delivery→After Service→Repeat Order
Q3: What is the CZPT Technique?
A: For samples we will send out out by global express service or by air.
For mass-generation, it depends on weight and volume, normally by air or by sea.
This autumn: Can You Give Me Help If My Goods are Extremely Urgent?
A: Sure, Of Course, We Will Try Our Ideal to Give You Assist. We will make special generation schedule to Produce.
Q5: I Want to Maintain Our Layout in Mystery,Can We Indicator NDA?
A: Certain! We Will usually Sigh NDA according to CZPT clients’ request.
And we will not launch your design to 3rd celebration.
The advisable materials for the worm are hardened steel and bronze for the worm equipment. Even so, depending on the software, unhardened steel worms can operate adequately and more economically on cast iron worm gears rated at 50%. In addition to metal and hardened metal, worms are available in stainless metal, aluminum, bronze, and nylon worm gears are accessible in steel, hardened metal, stainless metal, aluminum, nylon, and non-metallic (phenolic).
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Product Description
Planetary reducer CZPT cal equipment differential plastic cutting fuel pump motor waterproof rack m15 forged aluminum sumitomo large precision mixer agitor equipment
The efficiency of a worm equipment transmission depends to a huge extent on the helix angle of the worm. Multi-threaded worms and gears with increased helix angles have verified to be 25% to 50% much more effective than one-threaded worms. The sliding action of the worm meshing with or meshing with the worm equipment benefits in considerable friction and reduction of performance in contrast to other sorts of gears. Improve performance with hardened and floor worm change bronze worm gears.