Product Description
Spur Gear Transmission Large Torque Planetary Reduction Gearboxes
Nickel chromium molybdenum allpy steel gear is manufacturered with carburizing heat treatment for high abrasion resistance and impact toughness and by honing process to increase gear prcision and low noise operation.
Product Description
1.Output threaded connection, standard installation,universal usage.
2.Single cantilever structure.simple design,economic price
3.Working steady. Low noise.
4.Backlash 8-16 arcmin. Can suit most occasion
5.Keyway can be opened in the force shaft.
6.Round flange shaft output,threaded reverse connection,standardized size.
Product Parameters
| Specifications | PRL40 | PRL60 | PRL80 | PRL90 | PRL120 | PRL160 | |||
| Technal Parameters | |||||||||
| Max. Torque | Nm | 1.5times rated torque | |||||||
| Emergency Stop Torque | Nm | 2.5times rated torque | |||||||
| Max. Radial Load | N | 185 | 240 | 400 | 450 | 1240 | 2250 | ||
| Max. Axial Load | N | 150 | 220 | 420 | 430 | 1000 | 1500 | ||
| Torsional Rigidity | Nm/arcmin | 0.7 | 1.8 | 4.7 | 4.85 | 11 | 35 | ||
| Max.Input Speed | rpm | 8000 | 8000 | 6000 | 6000 | 6000 | 4000 | ||
| Rated Input Speed | rpm | 4500 | 4000 | 3500 | 3500 | 3500 | 3000 | ||
| Noise | dB | ≤55 | ≤58 | ≤60 | ≤60 | ≤65 | ≤70 | ||
| Average Life Time | h | 20000 | |||||||
| Efficiency Of Full Load | % | L1≥96% L2≥94% | |||||||
| Return Backlash | P1 | L1 | arcmin | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 |
| L2 | arcmin | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ||
| P2 | L1 | arcmin | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | ≤16 | |
| L2 | arcmin | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | 0.1 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 |
| 4 | Kg*cm2 | 0.1 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 5 | Kg*cm2 | 0.1 | 0.46 | 0.77 | 1.73 | 12.78 | 36.72 | ||
| 7 | Kg*cm2 | 0.06 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| 10 | Kg*cm2 | 0.06 | 0.41 | 0.65 | 1.42 | 11.38 | 34.02 | ||
| L2 | 12 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | |
| 15 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 16 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 20 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 25 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 28 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 30 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 35 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 40 | Kg*cm2 | 0.08 | 0.44 | 0.72 | 1.49 | 12.18 | 34.24 | ||
| 50 | Kg*cm2 | 0.05 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 70 | Kg*cm2 | 0.05 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| 100 | Kg*cm2 | 0.05 | 0.34 | 0.58 | 1.25 | 11.48 | 34.02 | ||
| Technical Parameter | Level | Ratio | PRL40 | PRL60 | PRL80 | PRL90 | PRL120 | PRL160 | |
| Rated Torque | L1 | 3 | Nm | / | 27 | 50 | 96 | 161 | 384 |
| 4 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 5 | Nm | 15 | 40 | 90 | 122 | 210 | 423 | ||
| 7 | Nm | 12 | 34 | 48 | 95 | 170 | 358 | ||
| 10 | Nm | 10 | 16 | 22 | 56 | 86 | 210 | ||
| L2 | 12 | Nm | / | 27 | 50 | 95 | 161 | 364 | |
| 15 | Nm | / | 27 | 50 | 96 | 161 | 364 | ||
| 16 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 20 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 25 | Nm | 15 | 40 | 90 | 122 | 210 | 423 | ||
| 28 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 30 | Nm | / | 27 | 50 | 96 | 161 | 364 | ||
| 35 | Nm | 12 | 40 | 90 | 122 | 210 | 423 | ||
| 40 | Nm | 16 | 40 | 90 | 122 | 210 | 423 | ||
| 50 | Nm | 15 | 40 | 90 | 122 | 210 | 423 | ||
| 70 | Nm | 12 | 34 | 48 | 95 | 170 | 358 | ||
| 100 | Nm | 10 | 16 | 22 | 96 | 80 | 210 | ||
| Degree Of Protection | IP65 | ||||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | |||||||
| Weight | L1 | kg | 0.43 | 0.95 | 2.27 | 3.06 | 6.93 | 15.5 | |
| L2 | kg | 0.65 | 1.2 | 2.8 | 3.86 | 8.98 | 17 | ||
Company Profile
Packaging & Shipping
1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ TNT/ EMS/ FEDEX
FAQ
1. who are we?
CZPT Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc
4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts
5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese
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| Application: | Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Automation Industry |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
| Samples: |
US$ 175/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by Dream 2024-05-09
China supplier 6mm Micro Planetary Gearbox with Ratio 96: 1 Gear Motor disadvantages of planetary gearbox
Product Description
6mm Micro Planetary Gearbox With Ratio 96:1
Product Description
| diameter | 6mm | |
| motor | DC brush motor | |
| life time | 200 hours | |
| working temperature | -40 to 95ºC | |
| tolerance | <0.3mm | |
| Suitable for | Robot, Hair curler, Respirator, Automatic door & window, Monitoring equipment, and etc. | |
| OSD Language | English, French, German, Italian, Russian, Spanish, Portuguese, Dutch, Greek, Japan, Korean | |
| The basic specifications for reference only, specifications can be customized. | ||
Reliability Test
* Noise Test
* Water-proof Test
* Life Test
* Impact Test
* Storage Test
* Salt Spray Test
* Environmental Related Substance.
Specification
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWMD016017-6 | 9.0 | 1225 | 95 | 1083 | 165 | 24 | 2.4 | 34.2 | 1000 | 10000 | 6 | 11.5 |
| ZWMD016017-16 | 9.0 | 460 | 105 | 406 | 165 | 51 | 5.0 | 37.5 | 2500 | 10000 | 16 | 14.8 |
| ZWMD016017-24 | 9.0 | 306 | 105 | 271 | 165 | 77 | 7.5 | 2500 | 10000 | 24 | ||
| ZWMD016017-36 | 9.0 | 204 | 105 | 181 | 165 | 115 | 11.3 | 2000 | 10000 | 36 | ||
| ZWMD016017-64 | 9.0 | 115 | 115 | 102 | 165 | 135 | 13.2 | 40.8 | 3500 | 10000 | 64 | 18.1 |
| ZWMD016017-96 | 9.0 | 77 | 115 | 68 | 165 | 203 | 19.9 | 3500 | 10000 | 96 | ||
| ZWMD016017-144 | 9.0 | 51 | 115 | 45 | 165 | 304 | 29.8 | 3500 | 10000 | 144 | ||
| ZWMD016017-216 | 9.0 | 34 | 115 | 30 | 165 | 456 | 44.7 | 3000 | 10000 | 216 | ||
| ZWMD016017-256 | 9.0 | 29 | 115 | 25 | 170 | 405 | 39.7 | 44.1 | 5000 | 10000 | 256 | 21.4 |
above specifications just for reference and customizable according to requirements.Integrated Drive Control Module.
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Motor, Toy, Car, Medical Equipment |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Customize |
| Hardness: | Hardened Tooth Surface |
| Installation: | Customize |
| Step: | Customize |
| Customization: |
Available
| Customized Request |
|---|
A Brief Overview of the Spur Gear and the Helical Planetary Gearbox
This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
helical planetary gearbox
In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
Spur gear planetary gearbox
The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.
editor by CX 2023-10-19
China supplier Guomao Helical Bevel Gear Reducer 90 Degree Gearbox 3 Phase Motor planetary gearbox cost
Warranty: 1 eyar
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops
Customized support: OEM, ODM, OBM
Gearing Arrangement: Bevel / Miter
Output Torque: up to 55k Nm
Input Speed: 750-3000 rpm
Output Speed: 0.04-522 rpm
Motor Power: 0.12-200 KW
Model Series: GK
Color: Customer Request
Gear Material: 20CrMnTi
Gear Hardness: HRC58-62
Housing Material: cast iron HT200
Mounting Position: Horizontal or Vertical
Ratio: 5.36-18000:1
Certificate: ISO9001 CCC CE
Sample: available
Certification: CCC, CE
Packaging Details: wooden case
Port: ZheJiang
Products Description Company Profile XJ Transmission Co.,Ltd. has specialized in solutions for mechanical transmission for 15 years. With persistent focus on supply of high-quality speed reducers and professional configuration for customers’ particular requirements, we have established long-term relationship with many customers in various fields. We sincerely hope you will become 1 of them and work with us together to advance technology and explore the future. Our Factory Certifications Partner FAQ 1.Why choose us?A.*professional technical support *reliably low price *trusted quality control2.Is OEM or ODM acceptable?A.Yes. Detailed blueprint and specifications are needed for pricing and sampling. 3.Do you have a MOQ?A.No.We can establish business relationship step by step.Small orders are cared for as well as big orders.4.What is the payment term?A.30% deposit before production and the balance before the goods delivered to departing port. T/T or L/C acceptable.5.How can I make sure that the quality meets my requirements?A.Every procedure of the production are under control of QC personnel according to quality stipulations on contract. You can have your representative or a third party to conduct inspection before shipping.6.What is the warranty period?A.One year after arrival of the goods at the destination port.
Planetary Gearbox Advantages and Disadvantages
A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
Suitable for counterclockwise and clockwise rotation
If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.
Has less inertia
The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
Offers greater reliability
The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.
Has higher operating speeds
When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has drawbacks
The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.
China supplier Hollow Shaft Harmonic Drive Gearbox Reducer for Robots spurs gear
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, High Speed Planetary GearboxReducer, Industrial Planetary Gearbox Food Shop, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company, Robot/CNC
Weight (KG): 2.2 KG
Customized support: OEM
Gearing Arrangement: Harmonic
Output Torque: 44.9Nm
Input Speed: 3000rpm
Output Speed: Harmonic Drive
Arc sec: ≤30
Design life: 15000h
Gear ratio: 50
Weight: 2.2kg
Certificate: ISO9001:2015
Application: Robotics;Medical;Aerospace;Defense; high toruqe low rpm small dc 12v moter gear with miniature planetary gearbox&planetary reducer Machine tool
Packaging Details: One set in 1 carton
1. Picture Of ADH-III Series Harmonic Drive
2. Main Features Of ADH Series Harmonic Drive
High Precision Gear
Many teeth in the position of the 2 180-degree symmetry Joggle.Gear tooth pitch error and the cumulative influence of pitch error on rotation accuracy is average. Very high position accuracy and running accuracy can be obtained.
High Ratio
Single harmonic drive gear ratio of up to i=30 to 500. Simple structure, 3 basic components on the shaft can be achieved with high reduction ratios.
High Load Capacity
Harmonic drive, tooth and meshing of the teeth is the contact, together with colleagues more meshing number of teeth, thus the load per unit area is small. Higher load capacity than other forms of transmission.
Small Volume and Light Weight
High Transmission Efficiency and Long Service Life
Stable Transmission and Low Noise
3. Application
4. Model Number Chart
5. Quick Choose
1. About Arcsec Drive
ZHangZhoug Qiyue Mechanical Technology Co.,ltd. is your complete source for gear reducers, couplings, linear mounting kits, High Precision High Transmission Efficienc1400RPM NMRV RV Speed Reducer Worm Gear Box NRV Series Gearbox for Manufacturing Plant and other innovative products used in automation technology.With 1 of the largest product offerings in the motion control industry as well as the engineering expertise and manufacturing capabilities to provide customized solutions, Arcsec Drive can help with your application.Being flexible to meet the needs of customer requests and great service are what set Arcsec Drive apart from the rest.
For expanding our market,we are looking for the distributors all over the world!
2. Why Choose Us
1. Professional factory for harmonic drive with professional engineer team; test team and sale team
2. With GB/T 19001-2016 / ISO9001:2015 certificate factory
3. Strong Assets factory can give future and stable service
4. Good and stable quality let you use satisfying.
5. Long service life and competitive price
6. Fast Reply and Good Sevice
3. How To Order
Browse Products
Send inquiry to sale with drawing order technical detailes.
Check and Recheck
Confirm model; reduction ratio;type and price.
Confirm Order
Arcsec will provide you proformma invoice to you.You sign back to confirm order.
Payment
Arcsec payments method avaliable(TT ; LC at sight).
Shipment
Standard export box packaing and delievery by the carrier you preferred, by sea ,by air.
Cost Saving
After receive Arcsec products use it under best environment.
Types of Miter Gears
The different types of miter gears include Hypoid, Crown, and Spiral. To learn more, read on. In addition, you’ll learn about their differences and similarities. This article will provide an overview of the different types of miter gears. You can also choose the type that fits your needs by using the guide below. After you’ve read it, you’ll know how to use them in your project. You’ll also learn how to pair them up by hand, which is particularly useful if you’re working on a mechanical component.
Bevel gears
Bevel and miter gears are both used to connect two shafts that have different axes. In most cases, these gears are used at right angles. The pitch cone of a bevel gear has the same shape as that of a spur gear, except the tooth profile is slightly tapered and has variable depth. The pinions of a bevel gear are normally straight, but can be curved or skew-shaped. They can also have an offset crown wheel with straight teeth relative to the axis.
In addition to their industrial applications, miter gears are found in agriculture, bottling, printing, and various industrial sectors. They are used in coal mining, oil exploration, and chemical processes. They are an important part of conveyors, elevators, kilns, and more. In fact, miter gears are often used in machine tools, like forklifts and jigsaws.
When considering which gear is right for a certain application, you’ll need to think about the application and the design goals. For example, you’ll want to know the maximum load that the gear can carry. You can use computer simulation programs to determine the exact torque required for a specific application. Miter gears are bevel gears that are geared on a single axis, not two.
To calculate the torque required for a particular application, you’ll need to know the MA of each bevel gear. Fortunately, you can now do so with CZPT. With the help of this software, you can generate 3D models of spiral bevel gears. Once you’ve created your model, you can then machine it. This can make your job much easier! And it’s fun!
In terms of manufacturing, straight bevel gears are the easiest to produce. The earliest method for this type of gear is a planer with an indexing head. Since the development of CNC machining, however, more effective manufacturing methods have been developed. These include CZPT, Revacycle, and Coniflex systems. The CZPT uses the Revacycle system. You can also use a CNC mill to manufacture spiral bevel gears.
Hypoid bevel gears
When it comes to designing hypoid bevel gears for miter and other kinds of gears, there are several important parameters to consider. In order to produce high-quality gearings, the mounting distance between the gear teeth and the pinion must be within a predefined tolerance range. In other words, the mounting distance between the gear teeth and pinion must be 0.05 mm or less.
To make this possible, the hypoid bevel gearset mesh is designed to involve sliding action. The result is a quiet transmission. It also means that higher speeds are possible without increasing noise levels. In comparison, bevel gears tend to be noisy at high speeds. For these reasons, the hypoid gearset is the most efficient way to build miter gears. However, it’s important to keep in mind that hypoid gears are not for every application.
Hypoid bevel gears are analogous to spiral bevels, but they don’t have intersecting axes. Because of this, they can produce larger pinions with smooth engagement. Crown bevel gears, on the other hand, have a 90-degree pitch and parallel teeth. Their geometry and pitch is unique, and they have particular geometrical properties. There are different ways to express pitch. The diametral pitch is the number of teeth, while circumferential measurement is called the circumference.
The face-milling method is another technique used for the manufacture of hypoid and spiral bevel gears. Face-milling allows gears to be ground for high accuracy and surface finish. It also allows for the elimination of heat treatment and facilitates the creation of predesigned ease-off topographies. Face-milling increases mechanical resistance by as much as 20%. It also reduces noise levels.
The ANSI/AGMA/ISO standards for geometric dimensioning differ from the best practices for manufacturing hypoid and bevel gears. The violation of common datum surfaces leads to a number of geometrical dimensioning issues. Moreover, hypoid gears need to be designed to incorporate the base pitches of the mating pinion and the hypoid bevel gear. This is not possible without knowing the base pitch of the gear and the mating pinion.
Crown bevel gears
When choosing crown bevels for a miter gear, you will need to consider a number of factors. Specifically, you will need to know the ratio of the tooth load to the bevel gear pitch radius. This will help you choose a bevel gear that possesses the right amount of excitation and load capacity. Crown bevels are also known as helical gears, which are a combination of two bevel gear types.
These bevel gears differ from spiral bevels because the bevels are not intersected. This gives you the flexibility of using a larger pinion and smoother engagement. Crown bevel gears are also named for their different tooth portions: the toe, or the part of the gear closest to the bore, and the heel, or the outermost diameter. The tooth height is smaller at the toe than it is at the heel, but the height of the gear is the same at both places.
Crown bevel gears are cylindrical, with teeth that are angled at an angle. They have a 1:1 gear ratio and are used for miter gears and spur gears. Crown bevel gears have a tooth profile that is the same as spur gears but is slightly narrower at the tip, giving them superior quietness. Crown bevel gears for miter gears can be made with an offset pinion.
There are many other options available when choosing a Crown bevel gear for miter gears. The material used for the gears can vary from plastics to pre-hardened alloys. If you are concerned with the material’s strength, you can choose a pre-hardened alloy with a 32-35 Rc hardness. This alloy also has the advantage of being more durable than plastic. In addition to being stronger, crown bevel gears are also easier to lubricate.
Crown bevel gears for miter gears are similar to spiral bevels. However, they have a hyperbolic, not conical, pitch surface. The pinion is often offset above or below the center of the gear, which allows for a larger diameter. Crown bevel gears for miter gears are typically larger than hypoid gears. The hypoid gear is commonly used in automobile rear axles. They are useful when the angle of rotation is 90 degrees. And they can be used for 1:1 ratios.
Spiral miter gears
Spiral bevel gears are produced by machining the face surface of the teeth. The process follows the Hertz theory of elastic contact, where the dislocations are equivalent to small significant dimensions of the contact area and the relative radii of curvature. This method assumes that the surfaces are parallel and that the strains are small. Moreover, it can reduce noise. This makes spiral bevel gears an ideal choice for high-speed applications.
The precision machining of CZPT spiral miter gears reduces backlash. They feature adjustable locking nuts that can precisely adjust the spacing between the gear teeth. The result is reduced backlash and maximum drive life. In addition, these gears are flexible enough to accommodate design changes late in the production process, reducing risk for OEMs and increasing efficiency and productivity. The advantages of spiral miter gears are outlined below.
Spiral bevel gears also have many advantages. The most obvious of these advantages is that they have large-diameter shafts. The larger shaft size allows for a larger diameter gear, but this means a larger gear housing. In turn, this reduces ground clearance, interior space, and weight. It also makes the drive axle gear larger, which reduces ground clearance and interior space. Spiral bevel gears are more efficient than spiral bevel gears, but it may be harder to find the right size for your application.
Another benefit of spiral miter gears is their small size. For the same amount of power, a spiral miter gear is smaller than a straight cut miter gear. Moreover, spiral bevel gears are less likely to bend or pit. They also have higher precision properties. They are suitable for secondary operations. Spiral miter gears are more durable than straight cut ones and can operate at higher speeds.
A key feature of spiral miter gears is their ability to resist wear and tear. Because they are constantly being deformed, they tend to crack in a way that increases their wear and tear. The result is a harder gear with a more contoured grain flow. But it is possible to restore the quality of your gear through proper maintenance. If you have a machine, it would be in your best interest to replace worn parts if they aren’t functioning as they should.
China China Supplier Pm Differential Spur Sun Ring Pinion Press Sintered Planetary Gear with ce certificate top quality Good price
Merchandise Description
OEM modest module gears sintered gear
| Solution Identify | High precision gear producers by powder metallurgy |
| Materials | Iron powder, alloy powder,cherished metallic powder |
| Technological innovation | Sintering – Powder CZPT lurgy |
| Certificate | ISO9001/TS16949 |
| Surface Therapy | Substantial frequency quenching, oil impregnation,CNC,vacuum cleansing,sharpening, |
| Apperance | No crumbling, cracks, exfoliation, voids, metal pitting and other problems |
| Procedure Movement |
Powder mixing – Forming – Sintering – Oil impregnation – Sizing -Ultrasonic cleaning – Steam oxidation – Oil impregnation – Last inspection – Packing |
| Application | Bike components, auto parts, Power Tools parts, CZPT parts, electric powered Bicycle, |
Why Powdered metals?
Significant cost financial savings.
Produce sophisticated or exclusive shapes.
No or minimum waste in the course of manufacturing.
Higher quality finished items.
Toughness of resources
Manufacturing procedure of powder metallurgy
Powder mixing – Forming – Sintering – Oil impregnation – Sizing -Ultrasonic cleaning – Steam oxidation – Oil impregnation – Last inspection – Packing
Business Profile
JINGSHI established in 2007
Producer & Exporter
Exacting in generating powder metallurgy gears and components
Handed ISO/TS16949 Top quality Certificate
Advanced Gear
Numbers senior R & D engineers and Skilled operators
Precise Examination Instruments.
Rigorous High quality Control
With the “Far more diversity, More outstanding, Much more specialist ” business reasons, we are dedicated to create CZPT -expression friendship and acquire-earn romantic relationship with domestic and international CZPT ers to generate a vivid future .
Certification
Remember to Send us your 2d or 3D drawings to start CZPT cooperation!
The efficiency of a worm gear transmission is dependent to a huge extent on the helix angle of the worm. Multi-threaded worms and gears with higher helix angles have proven to be 25% to fifty% more successful than one-threaded worms. The sliding motion of the worm meshing with or meshing with the worm equipment outcomes in considerable friction and loss of performance in comparison to other types of gears. Improve performance with hardened and ground worm change bronze worm gears.
China Gear, Straight Bevel Gear, Customize High Gear Wheel China Supplier Planetary/Transmission/Starter Gear with ce certificate top quality Good price
Solution Description
Spur gears from CZPT supplier
Our edge&colon
&astSpecialization in CNC formulations of substantial precision and top quality
&astIndependent good quality handle department
&astControl program and process flow sheet for every batch
&astQuality handle in all entire generation
&astMeeting needs even for extremely modest portions or one models
&astShort shipping and delivery instances
&astOnline orders and manufacturing progress monitoring
&astExcellent price tag – good quality ratio
&astAbsolute confidentiality
&astVarious supplies &lparstainless steel&comma iron&comma brass&comma aluminum&comma titanium&comma specific steels&comma industrial plastics&rpar
&astManufacturing of sophisticated components of 1 – 1000mm&period
Manufacturing machine&colon
| Specificate | Content | Hardness |
| Z13 | Metal | HRC35-forty |
| Z16 | Metal | HRC35-40 |
| Z18 | Steel | HRC35-40 |
| Z20 | Metal | HRC35-forty |
| Z26 | Metal | HRC35-forty |
| Z28 | Steel | HRC35-forty |
| Personalized diemension according to drawings | Steel | HRC35-forty |
Manufacturing device&colon
Inspection equipment &colon
Gear tester
Tri – ordinate measuring machine
The major gain of worm gears is their capability to supply high reduction ratios and correspondingly large torque multipliers. They can also be utilized as reducers for reduced to medium velocity purposes. Also, because their reduction ratio is dependent on the variety of tooth on the gear, they are more compact than other kinds of gears. Like good pitch leadscrews, worm gears are usually self-locking, making them excellent for hoisting and hoisting programs.
China Transmission Gear From China Stable Quality Supplier Planetary/Transmission/Starter Gear with ce certificate top quality Good price
Product Description
Transmission equipment from CZPT Stable quality provider
Our advantage&colon
&astSpecialization in CNC formulations of higher precision and good quality
&astIndependent top quality management office
&astControl program and method circulation sheet for every single batch
&astQuality management in all entire manufacturing
&astMeeting calls for even for quite little portions or single units
&astShort shipping occasions
&astOnline orders and creation progress checking
&astExcellent value – high quality ratio
&astAbsolute confidentiality
&astVarious resources &lparstainless metal&comma iron&comma brass&comma aluminum&comma titanium&comma unique steels&comma industrial plastics&rpar
&astManufacturing of sophisticated components of 1 – 1000mm&interval
Generation equipment&colon
| Specificate | Content | Hardness |
| Z13 | Steel | HRC35-forty |
| Z16 | Metal | HRC35-forty |
| Z18 | Metal | HRC35-forty |
| Z20 | Steel | HRC35-40 |
| Z26 | Metal | HRC35-forty |
| Z28 | Steel | HRC35-40 |
| Personalized diemension in accordance to drawings | Steel | HRC35-40 |
Generation equipment&colon
Inspection products &colon
Equipment tester
Tri – ordinate measuring machine
EP also sells gear tooth measuring products referred to as gear gauges! Gear gauges minimize problems, preserving time and cash when figuring out and ordering gears. These pitch templates have 9 teams to determine all standard pitch dimensions: Diameter Pitch “DP”, Circle Pitch “CP”, Exterior Involute Spline, Metric Modulus “MOD”, Short Tooth, Fine Pitch, Coarse Pitch and Amazing Pitch .
China Powder Metallurgy Factory Price Diesel Engine Part Balancing Shaft Gear Supplier with ce certificate top quality Good price
Item Description
Exceptional powder metallurgy areas metallic sintered components
We could supply CZPT powder metallurgy areas including iron based mostly and copper primarily based with best quality and most inexpensive cost, you should only ship the drawing or sample to us, we will according to CZPT er’s necessity to make it. if you are fascinated in CZPT product, make sure you do not wait to get in touch with us, we would like to supply the leading quality and greatest provider for you. thank you!
How do We Function with Our CZPT s
1. For a design and style expert or a huge organization with your very own CZPT group: we favor to obtain a completely RFQ pack from you including drawing, 3D design, quantity, pictures
two. For a start off-up organization operator or CZPT hand for CZPT : just send out an concept that you want to try out, you do not even need to know what casting is
3. Our income will reply you in 24 hours to verify more details and give the approximated quotation time
four. Our CZPT crew will assess your inquiry and give CZPT offer inside next 1~3 doing work days.
5. We can arrange a specialized communication conference with you and CZPT engineers collectively at any time if required.
| Location of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare areas kind: | Powder metallurgy elements |
| Equipment Examination report: | Provided |
| Materials: | Iron,stainless,metal,copper |
| Important offering factors: | High quality assurance |
| Mould kind: | Tungsten metal |
| Material normal: | MPIF 35,DIN 3571,JIS Z 2550 |
| Software: | Small house appliances,Lockset,Electric tool, car, |
| Model Name: | OEM Support |
| Plating: | Tailored |
| After-income Service: | On-line assist |
| Processing: | Powder CZPT lurgr,CNC Machining |
| Powder CZPT lurgr: | Higher frequency quenching, oil immersion |
| Top quality Management: | one hundred% inspection |
The Advantage of Powder CZPT lurgy Approach
one. Cost efficient
The ultimate merchandise can be compacted with powder metallurgy technique ,and no want or can shorten the processing of equipment .It can preserve material greatly and decrease the production value .
two. Intricate designs
Powder metallurgy permits to acquire complicated designs right from the compacting tooling ,with out any machining operation ,like enamel ,splines ,profiles ,frontal geometries and many others.
3. CZPT precision
Achievable tolerances in the perpendicular direction of compacting are normally IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining functions can boost the precision .
four. Self-lubrication
The interconnected porosity of the content can be stuffed with oils ,getting then a self-lubricating bearing :the oil supplies continual lubrication in between bearing and shaft ,and the method does not need any further external lubricant .
five. CZPT engineering
The manufacturing process of sintered elements is certified as ecological ,simply because the content squander is really reduced ,the solution is recyclable ,and the strength effectiveness is excellent due to the fact the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you ought to prepay 50% of the total amount. The balance should be pay off ahead of cargo.
Q2: How to promise the high top quality?
A: one hundred% inspection. We have Carl Zeiss substantial-precision testing tools and tests division to make sure every merchandise of dimension,physical appearance and force examination are very good.
Q3: How CZPT will you give me the reply?
A: we will get in touch with you in twelve several hours as before long as we can.
This autumn. How about your supply time?
A: Normally, it will get 25 to 35 times right after acquiring your CZPT payment. The specific supply time depends on the items and the amount of your purchase. and if the merchandise was CZPT normal, we have to take into account added 10-15days for tooling/mould produced.
Q5. Can you generate according to the samples or drawings?
A: Indeed, we can produce by your samples or technical drawings. We can construct the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only demand as soon as when 1st buy, all future orders would not cost yet again even tooling restore or below maintance.
Q7: What is your sample policy?
A: We can source the sample if we have all set parts in stock, but the CZPT ers have to pay the sample price and the courier value.
Q8: How do you make CZPT company CZPT -phrase and excellent romantic relationship?
A: 1. We maintain good high quality and aggressive price to make sure CZPT CZPT ers benefit
2. We regard every CZPT er as CZPT pal and we sincerely do company and make friends with them, no issue where they come from.
The equipment ratio of the worm gear set is identified by dividing the amount of tooth of the gear by the amount of threads. Therefore, solitary thread yields greater ratios than multithreading. All ep worm gear bushings have remaining or right thread. ep worm gear sets are accessible in single, double, triple and quadruple threads.
China Ihf China Supplier Machining CNC Plastic Planetary Gear for Transportation Machinery with ce certificate top quality Good price
Item Description
IHF CZPT Supplier Machining CNC Plastic Planetary Gear For Transportation CZPT ry
Primary Characteristics:
Helical Gear
one. Make strictly in accordance with ANSI or DIN regular dimension
two. Materials: 1045 Carbon Steel
3. Bore: Finished bore
four. Module: 1~3
Product Parameters
| Product name | Helical Spur Equipment |
| Materials Available | 1045 Carbon Steel, CZPT Steel |
| BORE | Concluded bore, Pilot Bore, Unique ask for |
| Processing Method | Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Handbook Chamfering, Grinding and so forth |
| Stress CZPT le | twenty Degree |
| Hardness | 45~ 55HRC |
| Dimension | Customer Drawings & ISO normal |
| Deal | Wooden Case/Container and pallet, or CZPT |
| Certificate | ISO9001:2008 |
Specifction:
| Number | Number of Enamel | Shaft Bore Dia. AH7 (1mm Increment) | Twisting Direction | B | C | D | E | F | G | ||
| Sort | Module | Straight Bore Straight Bore+Faucet | Keyway+Faucet | ||||||||
| Straight Bore
Straight Bore+Faucet Keyway+Faucet |
1. | twenty | 6 | eight | L(Left)
R(Right) |
17 | 20 | 22 | 8 | 10 | 18 |
| 22~ 28 | 8 | 8~thirteen | eighteen~twenty | 22~28 | 24~30 | ||||||
| 30~forty eight | ten | ten~seventeen | 25~thirty | thirty~48 | 32~fifty | ||||||
| 50~70 | twelve | twelve~seventeen | 35~forty | 50~70 | 52~seventy two | ||||||
| 80~a hundred | 15 | 15~thirty | fifty | eighty~a hundred | 82~102 | ||||||
| 1.5 | 20~26 | twelve | twelve~17 | 24~32 | thirty~39 | 33~forty two | 12 | 12 | 24 | ||
| 28~forty four | 15 | fifteen~30 | 36~fifty | forty two~67.five | 45~70.5 | ||||||
| forty five~fifty two | eighteen | eighteen~40 | 50~sixty | seventy two~seventy eight | 75~eighty one | ||||||
| sixty~100 | twenty | twenty-fifty | sixty~70 | ninety~a hundred and fifty | 93·153 | ||||||
| 2. | 15~eighteen | 12 | twelve~seventeen | 24~thirty | thirty~36 | 34~40 | 16 | 13 | 29 | ||
| twenty~28 | fifteen | 15·22 | 32~45 | forty~56 | forty four~60 | ||||||
| thirty~36 | 18 | 18~40 | 50 | 60~seventy two | sixty four~seventy six | ||||||
| forty~48 | 20 | twenty~44 | sixty | eighty~96 | 84~one hundred | ||||||
| fifty~100 | twenty five | 25~60 | 60~a hundred | 100~two hundred | 104~204 | ||||||
| 2.five | 15~18 | 15 | 15~thirty | thirty~38 | 37.5~45 | 42.5~fifty | 20 | 14 | 34 | ||
| 20~24 | 18 | 18~forty | 40~48 | fifty~sixty | 55~sixty five | ||||||
| 25~36 | twenty | twenty~50 | 50~70 | 62.5~90 | sixty seven.5~95 | ||||||
| forty~sixty | twenty five | 25~70 | 70~eighty | ninety~one hundred fifty | 95~a hundred and fifty five | ||||||
| 3. | fifteen~eighteen | 18 | 18~22 | 36~40 | 45~54 | 51~60 | 25 | 16 | 4 | ||
Pulley Creation Workshop and Application:
| Purposes | Toy, Automotive, instrument, electrical equipment, family appliances, home furniture, mechanical gear,every day living equipment, electronic sports activities gear, , sanitation equipment, market/ lodge tools provides, and many others. |
Machining Approach
Relevant Merchandise
Firm Profile
HangZhou CZPT Gear CZPT ry Co.,LTD recognized in 2009, is a expert manufacture engaged in development, creation, product sales and service of timing pulley, precise spur gears, CZPT cal gears, bevel equipment, worm& CZPT and so on. We located in HangZhou with handy transposition excite. CZPT Equipment CZPT ry devoted to rigorous high quality control and considerate CZPT er provider. Our seasoned staffs are constantly CZPT to discuss your specifications, and fulfill your fulfillment.
Hefa Gear CZPT ry dedicated to rigorous top quality handle.” Focus and Skilled on the CZPT of CZPT Subject” this is CZPT Equipment CZPT ry target. Work phase by stage, CZPT always supply good results solution in specific conveyor subject. Giving greatest price tag, super service and normal shipping are often CZPT priorities.
Packaging & CZPT
| Packaging | Polyethylene bag or oil paper for each merchandise Pile on carton or as CZPT er’s need |
| Supply of Samples | By DHL, Fedex, UPS, TNT, EMS |
| Lead time | 10-fifteen doing work times as common, 30days in busy season, it will primarily based on the in depth purchase quantity. |
FAQ
| Major Markets? | North CZPT ica, South CZPT ica, CZPT ern CZPT pe , CZPT CZPT pe , North CZPT pe, South CZPT pe, Asia |
| How to get? | * You deliver us drawing or sample |
| * We carry by means of undertaking evaluation | |
| * We give you CZPT style for your affirmation | |
| * We make the sample and deliver it to you right after you verified CZPT design | |
| * You verify the sample then spot an get and pay out us 30% deposit | |
| * We begin making | |
| * When the products is done, you spend us the equilibrium following you verified photographs or monitoring figures. | |
| * CZPT is accomplished, thank you!! |
If you are interested in CZPT items, you should explain to us which supplies, sort, width, size u want.
The performance of a worm gear transmission relies upon to a big extent on the helix angle of the worm. Multi-threaded worms and gears with greater helix angles have proven to be 25% to 50% far more effective than one-threaded worms. The sliding action of the worm meshing with or meshing with the worm gear benefits in substantial friction and loss of efficiency in comparison to other types of gears. Improve efficiency with hardened and floor worm change bronze worm gears.
in Goiania Brazil sales price shop near me near me shop factory supplier Made in Chinan Grinding Pulley Axle Shaft Pinion Gear Shaft manufacturer best Cost Custom Cheap wholesaler
Wonderful attention has been paid out on environmental protection and energy preserving. EPG has set up a comprehensive set of good quality management technique which is supplied with superior inspection and take a look at gear. With EPG manufacturer registered in more than 70 nations around the world like The usa , Europe , Japan and so on, it has partners amongst planet prime enterprises, this sort of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, and so on. Condition A amp shape B are accessible for this product period of time
Principal Features colon
Spur EPT
one interval Make strictly in accordance with EPTT or DIN stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd dimension
2 period EPT colon SCM 415 steel
three period of time Bore colon Concluded bore
4 period EPT grade colon DIN five
5 interval Floor treatment colon Carburizing and Quenching
six period of time Module colon Module 1 period5 comma Module two comma Module 2 period5 comma Module three
seven period Tooth colon From Z10 to Z13
| Merchandise title | Spur EPT |
| EPTs Offered | Stainless Metal comma EPTT Steel comma Brass comma Bronze comma Iron comma EPTT Alloy and so forth |
| BORE | Concluded bore comma Pilot Bore comma EPT request |
| Processing Strategy | Molding comma Shaving comma Hobbing comma Drilling comma EPTTpping comma Reaming comma Manual Chamfering comma EPT and many others |
| Force Angle | twenty Degree |
| Hardness | 45- 55EPTC |
| Dimensions | Consumer Drawings amp ISO stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd |
| Package deal | EPTen Case solContainer and pallet comma or produced-to-purchase |
| Certificate | ISO9001 colon2008 |
Other Kinds
| Type | Module | EPT | Area remedy | EPT quality | Tooth Amount |
| MSGA commaMSGB | 1~4 | SCM415 | Carburizing and Quenching | N5 | 18~a hundred |
| SSGS | one period5~three | S45C | Tempering comma tooth area large quenching hardening | N7 | 10~13 |
| SSG | period5~six | S45C | Tooth area large quenching hardening | N7 | 30~80 |
| SSS | period5~three | S45C | Tempering | N8 | ten~13 |
| SS | period5~ten | S45C | – | N8 | fifteen~one hundred twenty |
| SSA | 1~5 | S45C | – | N8 | 20~100 |
| SSY | period8 comma 1 | S45C | – | N8 | twenty~120 |
| SSAY | one | S45C | – | N8 | |
| BSS | period5~1 | Brass C3604 | – | N8 | fifteen~60 |
| SUS comma SUSA | one~four | SUS303 | – | N8 | fifteen~120 |
Solution Description colon
Made in EPTTn EPT EPT Axle Shaft Pinion EPT shaft
EPT Production Workshop and Application colon
| Applications | Toy comma EPTT comma instrument comma EPT gear comma EPTT EPTs comma furniture comma mechanical gear commadaily living gear comma digital sporting activities gear comma comma sanitation EPTTry comma market place sol resort products supplies comma and many others interval |
Our EPTT colon
HangEPT EPT EPT EPTTry Co period of time commaLTD estabEPTTd in 2009 comma is a specialist manufacture engaged in deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment comma creation comma income and service of timing pulley comma specific spur EPTs comma helical EPTs comma EPTTl EPT comma worm amp worm EPT and so on time period We located in HangEPT with handy transposition excite interval EPT EPT EPTTry dedicated to rigorous quality manage and considerate client services interval Our skilled staffs are alwaEPTTavailable to examine your specifications comma and fulfill your satisfaction time period
Creation process colon Molding Chopping comma EPT Hobbing comma EPT Milling comma EPT Shaping comma EPT Broaching commaEPT Shaving comma EPT EPT and EPT Lapping interval
Inspection colon
EPT EPT EPTTry committed to rigorous quality manage time period quot EPT and Professional on the DeveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment of EPTT Subject quot this is EPT EPT EPTTry concentrate on period of time Operate action by stage comma EPT alwaEPTTprovide good results answer in specific conveyor field period Providing greatest price tag comma super provider and regular supply are alwaEPTTour priorities period
EPTT comma Stock and Shipping and delivery colon
| EPTT | EPTethylene bag or oil paper for every single item semi Pile on carton or as consumer aposs desire |
| Shipping of Samples | By DHL comma Fedex comma UPS comma TNT comma EMS |
| EPT time | 10-fifteen working daEPTTas normal comma 30daEPTTin busy EPTTon comma it will dependent on the thorough orEPTTquantity period |
FAQ colon
| Major Marketplaces quest | North The united states comma South The usa comma EPTern Europe comma West Europe comma North Europe comma South Europe comma Asia |
| How to purchase quest | ast You send out us drawing or sample |
| ast We have through undertaking assessment | |
| ast We give you our design for your confirmation | |
| ast We make the sample and send it to you soon after you verified our layout | |
| ast You affirm the sample then place an orEPTTand shell out us 30 percnt deposit | |
| ast We commence producing | |
| ast When the items is accomplished comma you pay us the stability after you confirmed pictures or tracking figures period | |
| ast EPT is done comma thank you excl excl |
Rewards colon
- EPT temperature resistance periodSelf lubrication periodWear resistance periodFlame retardant homes period
Other Types colon
| Type | Module | EPT | Surface area treatment | EPT grade | Tooth Quantity |
| MSGA commaMSGB | 1~four | SCM415 | Carburizing and Quenching | N5 | 18~a hundred |
| SSGS | 1 period5~3 | S45C | Tempering comma tooth area large quenching hardening | N7 | 10~thirteen |
| SSG | period5~6 | S45C | Tooth surface large quenching hardening | N7 | 30~80 |
| SSS | period5~three | S45C | Tempering | N8 | 10~thirteen |
| SS | period5~10 | S45C | – | N8 | 15~a hundred and twenty |
| SSA | one~5 | S45C | – | N8 | twenty~100 |
| SSY | period8 comma 1 | S45C | – | N8 | twenty~120 |
| SSAY | 1 | S45C | – | N8 | |
| BSS | period5~one | Brass C3604 | – | N8 | 15~sixty |
| SUS comma SUSA | 1~4 | SUS303 | – | N8 | fifteen~one hundred twenty |
Payment colon T solT
If you are fascinated in our merchandise comma make sure you tell us which resources comma kind comma width comma size u want period
